Sealey CB1000 - Manual (Page 2)

Page 2
NOTE: The Chain Block MUST be kept clean and dry and must be maintained in accordance with these instructions.
4.1.
Lubrication.
Lubricate the load chain and both hook shanks regularly.
4.2. Inspection and Examination of Chain Block Before Use.
4.2.1. Before each use of the chain block, an inspection must be performed for damage, loose or missing parts.
4.2.2. the chain block must be examined immediately, if it has been subject to an abnormal load or shock. It is recommended that such an
examination is made by an authorised service agent.
4.2.3. the owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual examination of the chain block is made by an authorised service agent.
4.2.4. unauthorised parts may be dangerous and will invalidate the warranty.
Note! Please see the Definition of ‘inspection’ and ‘examination’ below.
Inspection:
Looking at the chain block for defects and checking the operation of the hooks, the load chain, the brake device and lubrication
of the block without loading it. this is much more than a check but does not normally require any part of the chain block to be
dismantled, other than removal or opening of covers or housings.
Examination:
Verification that the chain block can safely continue in service including a functional test of all safety devices i.e. the brake device
etc to verify that they operate within the required tolerances. An examination is more thorough than an inspection.
3.2. OPERATION. (Refer to Section 4.2 regarding inspection before each and every use).
A risk assessment must be carried out before undertaking any operations with the chain block.
3.2.1. Ensure that the chain block is suspended from a structure capable of supporting at least 1½ times the safe working load of the block
and that the block hook is fully engaged, with the safety bar closed.
3.2.2. confirm that the load does not exceed the safe Working Load of the block.
3.2.3. Ensure that slings/chains/ropes around the load are adequate and in good condition and that the load is directly below block.
3.2.4. Attach slings/chains/ropes to block load hook and ensure safety bar is closed.
3.2.5. smoothly pull hand chain until load chain is taut and confirm that it is vertical (i.e. not pulling at an angle).
3.2.6. start to raise load and check that it is level, with no possibility of the load tilting and/or slipping from its restraints. If necessary lower
load and readjust slings to obtain a safe, level lift. stop lifting at approximately 100mm to check that brake will hold load.
3.2.7. continue to raise load to required height in a slow and controlled manner. Do not raise so far that load hook comes into contact with
the block.
3.2.8. to lower the load pull down on the opposite side of the hand chain. Again, lower smoothly and slowly and do not lower so far as to
completely extend the full length of the load chain.
3.2.9. If, at any time, the hand chain will not move in either direction do not attempt to force it but, after arranging safe support for any
suspended load, have the block inspected by an Authorised service Agent.
NOTE: ENSURE THAT YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU
OPERATE THE CHAIN BLOCK.
3.1. SAFETY
3
Ensure that the chain block is in a good working order and condition. follow the inspection requirements as described in section 4
Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory
lifting devices are suitably certified. If chain block is damaged, remove from service immediately.
use recommended parts only. the use of unauthorised parts may be dangerous and will invalidate the warranty.
 WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the
warranty.
3 This chain block is designed for lifting within a garage or workshop environment.
3 Ensure the support for the chain block is capable of withstanding a load of at least 1½ times the chain block safe working load.
3 Keep the chain block clean for the best and safest performance.
3 Locate the chain block in a suitable, well lit work area.
3 Keep work area clean and tidy and free from unrelated materials.
3 Ensure all non-essential persons keep a safe distance whilst the chain block is in use.
3 Keep children and unauthorised persons away from the working area.
3 to avoid injury, be fully aware of your own and other people's locations, in relation to the lifting, and lowering, of the load.
3 Keep a sound footing and balance, and ensure the floor is not slippery.
3 Ensure load sling(s) are fully engaged in load hook and that hook safety bar is in the closed position.
3 raise and lower in a smooth, controlled manner and DO NOT shock load the chain block by allowing the attached load to fall freely, even
for very short distances. Lower load with care, ensuring that you are fully aware of the condition of the surface onto which the load is to
be placed.
3 check the brake operation by stopping when the load has been raised a short distance (100mm) and ensuring that it is held with no
downward creep.
3 use a qualified person to lubricate and maintain the chain block.
 DANGER: use the chain block for lifting only, not for supporting the lifted load.
7 DO NOT use the chain block in an explosive or corrosive atmosphere.
7 DO NOT operate the chain block if damaged.
7 DO NOT allow untrained persons to operate the chain block.
7 DO NOT exceed the rated capacity (safe working load) of the chain block.
7 DO NOT attempt to lift a load if the load chain is kinked or knotted.
7 DO NOT try to raise a load with two, or more, chain blocks - use a single block of adequate capacity.
7 DO NOT use the chain block to drag the load across the floor. Always position the load directly below the block.
7 DO NOT wrap the load chain around the load - always use separate and suitable slings/chains/ropes of the correct capacity.
7 DO NOT allow anyone to stand or pass beneath the raised load.
7 DO NOT use the chain block for purposes other than that for which it is designed.
7 DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
3 When not in use, store in a safe, dry, childproof location.
4. MAINTENANCE / EXAMINATION / INSPECTION
Original Language Version
cB500.V3, cB1000.V3, cB2000.V3, cB3000.V3, cB5000.V3 Issue: 1 - 14/04/10
3. SAFETY/OPERATING INSTRUCTIONS