Sealey TA130 User Manual

Relay circuit diagnostic tester, Ta130, Instruction manual for

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InstructIon MAnuAL for:

relay circuit diagnostic

tester

ModeL no:

ta130

Your new tester is produced and manufactured to a high standard of dependability and will, if used according to these instructions and

maintained properly, give you years of trouble free performance.

Important: read these instructions carefully. note the safe oPerational reQuireMents, Warnings and cautions. use

this tester correctly and With care for the PurPose for Which it is intended. failure to do so May cause daMage

and/or Personal injury and Will invalidate the Warranty. retain these instructions for future use.

1. safety Precautions

2. introduction

if you are in any douBt aBout electrical

safety consult a Qualified electrician.

only for use with 12V - 24V dc systems.

do not use with industrial 110V systems.

do not use for domestic 110V - 230V applications.

do not use on any circuit directly or indirectly

connected to Ac lines or any other Ac power source.

Always check the instructions and procedures indicated in

the vehicle service manual before attempting to

disconnect any part or sub-system of the electrical circuit.

do not use if leads are damaged or if any wires are

bared in any way.

do not use the equipment when you are tired or under

the influence of alcohol, drugs or intoxicating medicines.

do not use this tool for any purpose other than that for

which it has been designed.

observe standard workshop safety procedures when

using the tester.

ensure vehicle ignition is switched

off before connecting

or disconnecting the tester.

ensure that, if working on the starter relay circuit, the

vehicle is in neutral (or 'P' if an automatic) and that you

keep clear of moving parts in case of unintentional

starting.

Keep the work area clean, uncluttered and ensure there

is adequate lighting. Keep tools and other items away

from the engine, and ensure you can see the battery and

working parts of engine clearly.

Maintain correct balance and footing. ensure the floor is

not slippery and wear non-slip shoes.

remove ill fitting clothing. remove ties, watches, rings

and other loose jewellery. contain or tie back long hair.

Keep children and unauthorised persons away from the

working area.

do not disassemble. the tester must be checked by

qualified service personnel only.

do not get the tester wet or use in damp or wet

locations or areas where there is condensation.

do not use the tester for any purpose other than that for

2.1 introduction

fast, accurate and safe relay circuit tester that tests the

supply, earth and trigger wires within the circuit. simply

remove the relay and install the corresponding dummy relay.

Includes a universal fly lead for non-standard relay pin

configurations. Earth, supply and trigger terminals will be

displayed as a green or red Led. the tester can also be used

to power components by simulating the relay in the on/off

positions using the test button.

3. oPerating instructions

note: Please refer to fig.1 overleaf for identification of the

tester's components.

p

WARNING! Before use ensure that you have read,

understood and apply Section 1 safety precautions.

p

WARNING! All pin numbers on the dummy relays

must correspond with the appropriate pin numbers

on the vehicle or damage may result when using

the test buttons. This is especially important when

using the universal fly lead.

3.1. connection

3.1.1. connect the red clip on the tester to the positive terminal

(+) on the vehicle battery.

3.1.2. connect the black clip on the tester to the negative

terminal (-) on the vehicle battery.

3.1.3. All the Leds on the tester will illuminate, indicating that

there is no voltage or earth present at the test plug.

3.1.4. remove the relay from the circuit to be tested and install

the correct type of dummy relay into the relay socket

(there are six different types of dummy relay supplied

with the kit plus a universal fly lead for use with any type

of vehicle relay socket).

3.1.5. Attach the test plug to the dummy relay.

3.2. Testing

3.2.1. Any circuits that have a voltage will be indicated by the

red Led illuminating.

3.2.2. Any circuits going to earth will be indicated by the green

Led illuminating.

note: With any relay circuits, there should be a minimum of at

least one red and one green Led illuminated when testing

a circuit. Both Leds should not be illuminated at the

same time for an individual circuit as this will indicate a

fault within that circuit. typically circuits 86 and 30 will

illuminate red whilst circuit 85 will illuminate green.

3.2.3. If the relay circuits are serviceable (as indicated by the

Leds), they can be energised by pressing the test

button 87 (and 87A for a five pin relay). For example: if

the horn relay circuit is under test, depressing the test

button will sound the horn.

3.3. Additional Testing

3.3.1. Additional diagnostic tests may be conducted using a

digital Automotive Analyser or test light in conjunction

with the test terminals.

note: there is no resistance in the tester between the test

terminals and the vehicle circuit.

3.4. Universal Fly Lead

3.4.1. The coloured wires on the universal fly lead have

numbered tags to identify which pin the coloured wires

correspond to.

3.4.2. should the numbered tags become lost or illegible, the

guide overleaf indicates which coloured wire

corresponds to which particular pin.

Original Language Version

tA130 Issue: 2(s) - 31/07/13

© Jack sealey Limited

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