Fig.5 fig.6, Main beam 5. calibration, Alignment ok adjust screen – Sealey HBS2010 User Manual

Page 3: Maintenance

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There should be a strong, bright zone centred at

the zero position.

MAIN BEAM

5. CALIBRATION

It is recommended that the unit has periodic calibration checks. The headlamp beam setter can be recalibrated using a laser alignment

calibration unit. We recommend the Sealey AK9999 (available from your authorised Sealey dealer).

Set up the laser calibration device and level it first, the beam setter can then be manoeuvred easily on it's stand with reference to the position

of the laser. The laser can be placed on any surface such as a car bonnet, box, table etc of suitable height.

5.1. using the calibrated spirit level within the laser alignment calibration device, ensure that the unit is flat and level.

5.2. Switch the laser on. Manoeuvre the beam setter in order to centre the laser beam in the beam setter lens. This must be done “by eye”.

There is a ±20mm tolerance on centralisation of the beam through the lens. The beam setter should be approximately 2m from the

laser.

5.3. The three dots projected onto the aiming screen should bisect the 0º line, at the far left, centre and far right of the screen (fig.6). It is

necessary at this point to rotate the column through the vertical axis, to track the beam from one side of the aiming screen to the other.

Take care to ensure that the laser and the beam setter both remain level throughout.

4.2.10. Check that the headlamp beam tolerances are in accordance with the MOT inspection manual and are within the operating tolerances

specified by the manufacturer.

4.2.11. Adjust the headlight(s) until the required result is obtained.

4.2.12. When testing the more commonly used asymmetrical headlight (see fig.3), remember that the projection will light up a section on

the LEFT hand side of the plate at an angle of about 15° above the horizontal plane. Just under the centre, on the left, a small zone

will appear brighter than the rest of the projection.

4.2.13. Switch the headlamps on to main beam. They should be aimed so that the beam image centre is on the Zero position (fig.5). Adjust if

necessary

Alignment OK

Adjust screen

5.4. If it is necessary to adjust the screen, unscrew the two retaining screws holding the top clear cover in place and remove it.

5.5. Slightly loosen the two screws holding the screen in place, reposition the screen so that the projected laser dots correctly bisect the 0º

line.

5.6. Retighten the screws, taking care not to move the screen out of position. Re-check to confirm it is still aligned correctly and then re-fit

the top cover and two screws.

6.1. Clean with a slightly dampened cloth, being especially careful with the lens so as not to damage it.

6.2. DO nOT leave the machine in areas where corrosive vapour is present, i.e. from battery charging or paint spraying etc.

6.3. DO nOT oil the column.

6.4. When not in use store Beam Setter in a safe, dry, childproof location.

6. MAINTENANCE

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMpORTANT: no liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business

Park

, Bury St. Edmunds, Suffolk,

IP32 7AR

01284 757500

01284 703534

[email protected]

www.sealey.co.uk

W e b

email

fig.5

fig.6

Original Language Version

HBS2010.V2 Issue: 1 - 14/02/13

parts support is available for this product. To obtain a parts listing and/or diagram,

please log on to www.sealey.co.uk, email [email protected] or phone 01284 757500.

© Jack Sealey Limited

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