Electrical connections, Illustrated parts list, Model number explanation – Hubbell Gear Drive Electric Cable Reels S-28 User Manual
Page 2: Item kit no. description qty, Ampacity
For reels manufactured after July 1, 1999.
NOTE: Applicable mounting hardware included with each kit.
ELECTRICAL CONNECTIONS
SLIP-RING LEAD TO
MOVING CABLE
CONNECTIONS
REEL
MAINSHAFT
SLIP-RING
LEADWIRES ARE
NUMBER TAGGED
LEADWIRE INPUT FIXED END
(CUSTOMER SUPPLIED)
CABLE LEADWIRES
MOVING END
CABLE
SET
SCREW
COLLAR
WATER–TIGHT
CABLE GRIP
BRUSH TERMINAL
CONNECTIONS
SLIP–RING
COVER
SLIP–RINGS
SPOOL
4
3
2
1
4
3
2
1
FRAME
22
23
1
5
26
1
1
8
26
1
24
25
1
4
6
1
1
13
31
11
29
20
19
14
14
15
15
11
11
11
12
21
20
31
29
11
19
11
12
15
11
18
20
17
2
3
8
9
10
2
8
3
9
16
28
ref
30
34
28
30
7
28
ref
27
28
32
27
33
Always specify SERIAL NUMBER &
MODEL NUMBER when ordering parts.
TO DETERMINE ROTATION OF REEL
STANDARD REVERSE
ROTATION ROTATION
Cable is payed out and retracted as shown
when viewing reel from spring motor side.
ILLUSTRATED PARTS LIST
For S-28 GEAR DRIVE ELECTRIC CABLE REELS manufactured after July 1, 1999
SLIP–RING ENCLOSURE
•
600 VOLT AC. 250 VOLT DC. WATERTIGHT, DUST TIGHT.
•
DO NOT EXCEED AMPERAGE RATING OF CABLE OR SLIP RING.
•
NUMBER OF CIRCUITS MAY VARY FROM TWO (MINIMUM) TO 36 (MAXIMUM). FOUR CIRCUITS SHOWN.
NOTE:
Wire size, wire connectors, connection
sequence, and connection methods must comply
with National Electrical code and Local Electrical
ordinances. If in doubt, contact a local electrical
contractor or electrical inspector.
COLOR SEQUENCE FOR TYPE SO CABLE
THREE CONDUCTOR CABLE
# 1 – BLACK
# 2 – WHITE
# 3 – GREEN (ground)
FOUR THRU TWELVE CONDUCTOR CABLE
# 1 – BLACK
# 2 – WHITE
# 3 – RED
# 4 – GREEN (ground)
# 5 – ORANGE
# 6 – BLUE
# 7 – WHITE W/ BLACK TRACER
# 8 – RED W/ BLACK TRACER
# 9 – GREEN W/ BLACK TRACER
#10 – ORANGE W/ BLACK TRACER
#11 – BLUE W/ BLACK TRACER
#12 – BLACK W/ WHITE TRACER
S-28 GEAR DRIVE ELECTRIC CABLE REEL REPLACEMENT PARTS LIST
ITEM
KIT NO.
DESCRIPTION
QTY.
22
012296
Collector Assembly, 30 Pole, 35 Amp
1
22
012297
Collector Assembly, 36 Pole, 35 Amp
1
22
012298
Collector Assembly, 2 Pole, 75 Amp
1
22
012299
Collector Assembly, 3 Pole, 75 Amp
1
22
012300
Collector Assembly, 4 Pole, 75 Amp
1
22
012376
Collector Assembly, 6 Pole, 75 Amp
1
22
012377
Collector Assembly, 8 Pole, 75 Amp
1
22
037194
Collector Assembly, 2 Pole, 125 Amp
1
22
037294
Collector Assembly, 3 Pole, 125 Amp
1
22
037295
Collector Assembly, 4 Pole, 125 Amp
1
22
012304
Collector Assembly, 2 Pole, 200 Amp
1
22
012381
Collector Assembly, 3 Pole, 200 Amp
1
22
012382
Collector Assembly, 4 Pole, 200 Amp
1
22
012383
Collector Assembly, 6 Pole, 200 Amp
1
22
012384
Collector Assembly, 8 Pole, 200 Amp
1
23
012440
Brush Kit (35 Amp)
ar
(Each kit includes 4 brushes and 4 fingers)
23
012441
Brush Kit (75 Amp)
ar
23
012443
Brush Kit (125 Amp/200 Amp)
ar
24
012409
Collector Cover Kit (8" long)
1
(Includes seal ring)
24
012410
Collector Cover Kit (10.5" long)
1
24
012411
Collector Cover Kit (13" long)
1
24
012412
Collector Cover Kit (15.5" long)
1
24
012413
Collector Cover Kit (20.5" long)
1
24
012414
Collector Cover Kit (28.5" long)
1
25
012458
Seal Ring (only)
1
26
045716
Gear Enclosure Kit
1
(Includes gasket)
27
016525
Tensioner Kit
1
(Includes washers, pad and nut)
28
045717
Gear Kit, Ratio ‘A’(1.22–8 pitch)
1
(Includes 2 gears and key)
28
045718
Gear Kit, Ratio ‘B’ (1.50–8 pitch)
1
28
045719
Gear Kit, Ratio ‘C’ (1.86–8 pitch)
1
28
045720
Gear Kit, Ratio ‘D’ (2.07–8 pitch)
1
28
045721
Gear Kit, Ratio ‘E’ (2.33–8 pitch)
1
28
045722
Gear Kit, Ratio ‘F’ (3.00–8 pitch)
1
28
045723
Gear Kit, Ratio ‘G’ (4.00–8 pitch)
1
28
045724
Gear Kit, Ratio ‘H’ (1.22–6 pitch)
1
28
045725
Gear Kit, Ratio ‘I’ (1.50–6 pitch)
1
28
045726
Gear Kit, Ratio ‘J’ (2.00–6 pitch)
1
28
045727
Gear Kit, Ratio ‘K’ (2.33–6 pitch)
1
29
118320
Retaining Ring
1
30
012400
Gearbox Bearing Kit
2
(Includes collar, housing and hardware)
31
012215
Spring Shaft, Gear, Std. Rot. (751, 801)
1
31
01221501
Spring Shaft, Gear, Rev. Rot. (751, 801)
1
31
012216
Spring Shaft, Gear, Std. Rot. (802)
1
31
01221601
Spring Shaft, Gear, Rev. Rot. (802)
1
31
012217
Spring Shaft, Gear, Std. Rot. (1001)
1
31
01221701
Spring Shaft, Gear, Rev. Rot. (1001)
1
31
012218
Spring Shaft, Gear, Std. Rot. (1002)
1
31
01221801
Spring Shaft, Gear, Rev. Rot. (1002)
1
31
012219
Spring Shaft, Gear, Std. Rot. (1003)
1
31
01221901
Spring Shaft, Gear, Rev. Rot. (1003)
1
31
012220
Spring Shaft, Gear, Std. Rot. (1004)
1
31
01222001
Spring Shaft, Gear, Rev. Rot. (1004)
1
31
014500
Spring Shaft, Gear, Std. Rot. (803)
1
31
01450001
Spring Shaft, Gear, Rev. Rot. (803)
1
31
014691
Spring Shaft, Gear, Std. Rot. (804)
1
31
01469101
Spring Shaft, Gear, Rev. Rot. (804)
1
32
045728
Front Gear Case Cover Kit
1
33
045729
Top Gear Case Cover Kit
1
34
045747
Gear Guard Kit
1
MODEL NUMBER EXPLANATION
S 28 80 2 R - 12 3 10 - B - 1
SPRING
REEL
FRAME
SERIES
SPRING
SERIES
NO. OF
SPRINGS
NO. OF
POLES
AMPACITY
CORE
DIAMETER
GEAR
RATIO
PRETENSION
TURNS
AMPACITY
CODE
3
7
12
20
AMPS
35
75
125
200
ITEM
KIT NO.
DESCRIPTION
QTY.
1
012395
Frame Assembly
1
2
012408
Discs (Set of two)
1
3
012398
Main Shaft Assembly
1
(Includes drive pin and retaining rings)
4
012402
Bearing Kit–2" Bore
1
(Includes housing and gasket)
5
012401
Bearing Kit–1.75" Bore
1
(Includes housing and gasket)
6
012456
Drive Stud Kit
1
7
017230
Stub Shaft, Gear Ratios ‘A’–‘K’
1
8
012418
Wrapper Kit–7" Wide, 8" to 14" Dia.
1
(Includes 4 wrapper sections)
8
012419
Wrapper Kit–7" Wide, 15" to 20"Dia.
1
(Includes 8 wrapper sections)
9
012444
Cable Clamp Kit .38–.74 Dia. Cable
1
(U-bolt with lockwashers and hex nuts)
9
012445
Cable Clamp Kit .75–1.11 Dia. Cable
1
9
012446
Cable Clamp Kit 1.12–1.50 Dia. Cable
1
10
012459
Cable Connector .38–.50 Cable Dia.
1
10
012460
Cable Connector .50–.62 Cable Dia.
1
10
012461
Cable Connector .62–.75 Cable Dia.
1
10
012462
Cable Connector .75–.88 Cable Dia.
1
10
012463
Cable Connector .88–1.00 Cable Dia.
1
10
012464
Cable Connector 1.00–1.12 Cable Dia.
1
10
012465
Cable Connector 1.12–1.25 Cable Dia.
1
10
012466
Cable Connector 1.25–1.38 Cable Dia.
1
10
012467
Cable Connector 1.38–1.50 Cable Dia.
1
11
017048
Spring Motor Kit, Std.. Rot.–75 Geared
ar
(Includes pawl, pawl springs, cover, gaskets, and snap ring)
11
017047
Spring Motor Kit, Rev. Rot.–75 Geared
ar
11
017050
Spring Motor Kit, Std. Rot.–80 Geared
ar
11
017049
Spring Motor Kit, Rev. Rot.–80 Geared
ar
11
017052
Spring Motor Kit, Std. Rot.–100 Geared ar
11
017051
Spring Motor Kit, Rev. Rot.–100 Geared
ar
12
012426
Pawl Kit (75, 80 Springs)
ar
(Includes 2 pawls and springs)
12
012427
Pawl Kit (100 Springs)
ar
13
017190 Spanner Wrench (75, 80 Springs)
1
13
017191 Spanner Wrench (100 Springs)
1
14
03280501 Ratchet Wrench Kit (75, 80 Springs)
1
(Includes mounting bolts)
14
03280401 Ratchet Wrench KIt (100 Springs)
1
15
017054
Extension Bolts (75, 80 Springs)
ar
(4 bolts per kit–less hardware)
15
017055
Extension Bolts (100 Springs)
ar
16
016182
Carriage Bolt, .50–13 x 1.5
ar
17
021291
Lockwasher, .56 Med., Z.P.
ar
18
100959
Hex Nut, .50–13, Z.P.
ar
19
101211
Flat Washer, .50
ar
20
P06-03
ESNA Lock Nut, .50–13, Z.P.
ar
21
021762
Hub Lock Pins (100 Springs)
ar
21
021761
Hub Lock Pins (75, 80 Springs)
ar
22
012285
Collector Assembly, 2 Pole, 35 Amp
1
22
012286
Collector Assembly, 3 Pole, 35 Amp
1
22
012287
Collector Assembly, 4 Pole, 35 Amp
1
22
012288
Collector Assembly, 6 Pole, 35 Amp
1
22
012289
Collector Assembly, 8 Pole, 35 Amp
1
22
012290
Collector Assembly, 10 Pole, 35 Amp
1
22
012291
Collector Assembly, 12 Pole, 35 Amp
1
22
012292
Collector Assembly, 14 Pole, 35 Amp
1
22
012293
Collector Assembly, 16 Pole, 35 Amp
1
22
012294
Collector Assembly, 20 Pole, 35 Amp
1
22
012295
Collector Assembly, 24 Pole, 35 Amp
1
INDICATES REVERSE ROTATION.
NO LETTER INDICATES STANDARD ROTATION.
NOTE: Please consult factory for optional accessories: roller guides, ratchet lock, limit switch, hoop guides, spool lock , and swivel base