Spark plug maintenance, Storage, Safety opera tion maintenance setup – Harbor Freight Tools 6500 Watt Portable Generator 69672 User Manual

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For Generator technical questions, please call 1-800-444-3353.

For Engine technical questions, please call 1-800-520-0882.

Item 69672 / 69674

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Spark Plug Maintenance

1. Disconnect spark plug cap from end of plug.

Clean out debris from around spark plug.

2. Using a spark plug

wrench, remove

the spark plug.

3. Inspect the spark plug:

If the electrode is

oily, clean it using a

clean, dry rag. If the

electrode has deposits

on it, polish it using

emery paper. If the white insulator is cracked or

chipped, the spark plug needs to be replaced.

NOTICE: Using an incorrect spark plug may

damage the engine. See the Specifications chart

for your Generator for the type and gap required.

4. When installing a new spark plug, adjust

the plug’s gap to the specification on the

Specifications chart. Do not pry against the

electrode, the spark plug can be damaged.

5. Install the new spark plug or the cleaned spark plug

into the engine. Gasket-style: Finger-tighten until the

gasket contacts the cylinder head, then about 1/2-2/3

turn more.

Non-gasket-style: Finger-tighten until the plug

contacts the head, then about 1/16 turn more.

NOTICE: Tighten the spark plug properly. If

loose, the spark plug will cause the engine

to overheat. If overtightened, the threads

in the engine block will be damaged.

6. Apply dielectric spark plug boot protector

(not included) to the end of the spark

plug and reattach the wire securely.

Storage

When the equipment is to remain idle for longer than

20 days, prepare the engine for storage as follows:

1.

CLEANING:

Wait for engine to cool, then clean engine with

dry cloth.

NOTICE: Do not clean using water.

The water will gradually enter the engine and cause

rust damage.

Apply a thin coat of rust preventive

oil to all metal parts.

2.

FUEL:

WARNING! TO PREVENT SERIOUS

INJURY FROM FIRE:

Drain the fuel tank in a well-ventilated area

away from ignition sources. If the engine is

hot from use, shut the engine off and wait

for it to cool before draining fuel.

Do not smoke.

a. Place a funnel leading to a proper gasoline

container below the carburetor.

b. Remove the

drain bolt from

the bottom of

the carburetor

bowl and allow

the fuel to drain.

If present on

your model,

remove the small sediment cup next to the bowl

and allow the fuel to drain from there as well.

c. Open the fuel valve. After all fuel has

drained, reinstall the drain bolt and sediment

cup (if equipped). Tighten securely.

3.

LUBRICATION:
a. Change engine oil.
b. Clean out area around spark plug.

Remove spark plug and pour one tablespoon of

engine oil into cylinder through spark plug hole.

c. Replace spark plug, but leave spark

plug cap disconnected.

d. Pull Starter Handle to distribute oil in cylinder.

Stop after one or two revolutions when you

feel the piston start the compression stroke

(when you start to feel resistance).

4.

BATTERY:

Disconnect battery cables (if equipped).

Recharge batteries monthly while in storage.

5.

STORAGE AREA:

Cover and store in a dry, level, well-ventilated

area out of reach of children. Storage area

should also be away from ignition sources, such

as water heaters, clothes dryers, and furnaces.

6.

AFTER STORAGE:

Before starting the engine after storage, keep

in mind that untreated gasoline will deteriorate

quickly. Drain the fuel tank and change to fresh

fuel if untreated gasoline has been sitting for

a month, if treated gasoline has been sitting

beyond the fuel stabilizer’s recommended

time period, or if the engine does not start.

Cylinder

Assembly

Spark Plug

Drain Plug

Air Filter Assembly

Cylinder

Assembly

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