Document Outline

• SECTION 1 INTRODUCTION AND GENERAL DESCRIPTION
  • 1.1 INTRODUCTION
  • 1.2 REFERENCE DOCUMENTS
  • 1.3 AERCO XPC GATEWAY PURPOSE AND USE
  • 1.4 AERCO XPC GATEWAY DESCRIPTION
  • 1.5 GATEWAY PORTS & JUMPERS
    • 1.5.1 Port 1a
    • 1.5.2 Port 2
    • 1.5.3 Local Access Port
    • 1.5.4 Optional Plug-In Module (Port 1b)
    • 1.5.5 Jumper Settings
  • 1.6 POWER INPUT, PROTOCOL SELECTION & GATEWAY ADDRESSING
    • 1.6.1 Input Power Connection
    • 1.6.2 Protocol and Baud Rate Select
    • 1.6.3 Gateway Address Switches
  • 1.7 GATEWAY STATUS INDICATORS
  • 1.8 BASIC GATEWAY OPERATION
  • 1.9 XPC GATEWAY REFERENCE DATA
  • 1.10 QUICK SETUP GUIDE
    • 1.10.1 Quick Setup Guide
    • 1.10.2 BACNET MS/TP to AERCO XPC
    • 1.10.3 LON to AERCO XPC (with LON-OC)
    • 1.10.4 LON to AERCO XPC (with SLTA)
    • 1.10.5 LON to XPC (with LON-OC)
    • 1.10.6 AERCO XPC to Boiler Management System (BMS)
    • 1.10.7 AERCO XPC to Boiler Management System II (BMS II)
    • 1.10.8 AERCO XPC to C-More
    • 1.10.9 AERCO XPC to BCM (on MLX Boiler)
    • 1.10.10 AERCO XPC to ECS (with Eurotherm Control)
• SECTION 2 INTERFACING THE XPC WITH C-MORE CONTROLLED UNITS
  • 2.1 INTRODUCTION
  • 2.2 PHYSICAL NETWORK WIRING
  • 2.3 C-MORE BOILERS OR HEATERS CONTROLLED BY BAS VIA THE GATEWAY
  • 2.4 C-MORE CONTROLLER MODBUS COMMUNICATION INTERFACE
  • 2.5 RS485 LOOP TERMINATING RESISTORS AND BIAS
    • 2.5.1 C-More Boiler Controller Terminating Resistor and Bias
    • 2.5.2 BAS Terminating Resistor and Bias
  • 2.6 C-MORE CONTROLLER WIRING CONNECTIONS TO AERCO XPC GATEWAY
    • 2.6.1 C-More Wiring Connections to XPC Port 2
    • 2.6.2 C-More Wiring Connections to XPC Port 1a
  • 2.7 CONFIGURING THE C-MORE CONTROLLERS
    • 2.7.1 C-More Controller Monitoring and Configuration Control
    • 2.7.2 Direct Drive Control and Monitoring
    • 2.7.3 Remote Setpoint Control
• SECTION 3 INTERFACING THE XPC TO BOILER MANAGEMENT SYSTEMS
  • 3.1 INTRODUCTION
  • 3.2 INTERFACING THE XPC GATEWAY TO BMS, MODEL 158
    • 3.2.1 BMS Set-Up For Monitoring
      • 3.2.1.1 BMS Wiring Connections to XPC Port 2
      • 3.2.1.2 BMS Wiring Connections to XPC Port 1a
      • 3.2.1.3 Configuring the BMS
    • 3.2.2 C-More Boilers Being Network-Controlled by a BMS
    • 3.2.3 BMS Setup For Remote Setpoint Control From the XPC Gateway
  • 3.3 INTERFACING THE XPC GATEWAY TO BMS II, MODEL 5R5-384
    • 3.3.1 BMS II Set-Up For Monitoring
      • 3.3.1.1 BMS Wiring Connections to XPC Port 2
      • 3.3.1.2 BMS II Wiring Connections to XPC Port 1a
      • 3.3.1.3 Configuring the BMS II
    • 3.3.2 C-More Boilers Being Network-Controlled by a BMS II
    • 3.3.3 Modulex Boilers Being Network-Controlled by a BMS II
    • 3.3.4 BMS II Setup For Remote Setpoint Control From The XPC Gateway
• SECTION 4 AERCO XPC GATEWAY TO BCM CONTROLLED MODULEX BOILERS
  • 4.1 CONNECTION AND SET-UP OF BOILER COMMUNICATIONS MODULES (BCMS)
  • 4.2 BCM WIRING CONNECTIONS TO AERCO XPC GATEWAY
    • 4.2.1 BCM Wiring Connections to XPC Port 2
    • 4.2.2 BCM Wiring Connections to XPC Port 1a
  • 4.3 CONFIGURING THE BCM CONTROLLER
• SECTION 5 XPC GATEWAY TOECS CONTROLLED HOT WATER HEATERS
  • 5.1 CONNECTION AND SET-UP OF ELECTRONIC CONTROL SYSTEM (ECS)
  • 5.2 ECS WIRING CONNECTIONS TO AERCO XPC GATEWAY
    • 5.2.1 ECS Wiring Connections to XPC Port 2
    • 5.2.2 ECS Wiring Connections to XPC Port 1a
  • 5.3 CONFIGURING THE ECS CONTROLLER
  • 5.4 CONFIGURING THE ECS CONTROLLER FOR REMOTE SETPOINT OPERATION
• SECTION 6 WHAT IS PART II OF THIS DOCUMENT ABOUT?
• SECTION 7 PROTOCOL OVERVIEW
  • 7.1 WHAT IS A PROTOCOL?
  • 7.2 WHY ARE THERE SO MANY PROTOCOLS?
  • 7.3 WHY BUILD INTHE MOST WIDELY USED PROTOCOLS?
  • 7.4 WHAT DOES THE SITE INTEGRATOR NEED?
• SECTION 8 BACNET
• SECTION 9 BACNET OVER ARC156
  • 9.1 CONFIGURING THE AERCO XPC FOR ARC156
• SECTION 10 BACNET MS/TP
  • 10.1 CONFIGURING THE AERCO XPC FOR BACNET MS/TP
• SECTION 11 BACNET PTP
  • 11.1 CONFIGURING THE AERCO XPC FOR BACNET PTP
• SECTION 12 JOHNSON CONTROLS (N2)
  • 12.1 CONFIGURING THE AERCO XPC FOR N2 FOR PORT 1A
• SECTION 13 LONWORKS
  • 13.1 CONFIGURING THE AERCO XPC FOR LONTALK VIA SLTA-10
  • 13.2 CONFIGURING THE AERCO XPC FOR LONWORKS OPTION CARD
• SECTION 14 TROUBLESHOOTING
  • 14.1 MOST COMMON COMMUNICATION PROBLEMS
    • 14.1.1 No Receive LED Indication
    • 14.1.2 Wiring termination
    • 14.1.3 Jumper selection
    • 14.1.4 Dipswitch selection
    • 14.1.5 Addressing
  • 14.2 BACNET OVER ARC156
  • 14.3 BACNET MS/TP
  • 14.4 BACNET PTP
  • 14.5 N2
  • 14.6 LONWORKS
  • 14.7 COMMISSIONING THE XPC FOR LONWORKS
  • 14.8 COMMUNICATION LED'S
• SECTION 15 COMPLIANCE
  • 15.1 FCC COMPLIANCE
  • 15.2 BACNET COMPLIANCE
• SECTION 16 BACNET PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENT
  • 16.1 ANALOG VALUE (PAR)
  • 16.2 BINARY VALUE (PAR), (CLOCK), AND (STAT)
  • 16.3 ANALOG VALUE (STAT)
  • 16.4 BINARY VALUE (PAR), (CLOCK), AND (STAT)
  • 16.5 BINARY VALUE (MODULE ALARM)
  • 16.6 CALENDAR
  • 16.7 DEVICE
  • 16.8 FILE
  • 16.9 MULTI_STATE VALUE
  • 16.10 MULTI_STATE VALUE (STAT)
  • 16.11 NOTIFICATION CLASS
  • 16.12 PROGRAM
  • 16.13 SCHEDULE
  • 16.14 TREND_LOG (NON-BACNET PROPERTY)
• SECTION 17 BACNET DATA LINK LAYER OPTIONS
• SECTION 18 CONFORMANCE STATEMENT FOR MODBUS IMPLEMENTATION
• SECTION 19 CONFORMANCE STATEMENT FOR JOHNSON N2 IMPLEMENTATION
• SECTION 20 CONFORMANCE STATEMENT FOR LONWORKS IMPLEMENTATION
• SECTION 21 INTRODUCTION to Part III
• SECTION 22 APPLOADER SOFTWARE UTILITY
• SECTION 23 PROGRAM FILES AND FILENAMES
• SECTION 24 CONTROL POINTS AND SPEED OF OPERATION
• SECTION 25 MODBUS TIMERS
• SECTION 26 MODBUS RESPONSE TIME
• SECTION 27 MODBUS INTERPACKET Delay
• SECTION 28 AERCO EQUIPMENT MONITOR & CONTROL POINT DEFINITIONS
• SECTION 29 PROTOCOL MAPPING TABLES
• SECTION 30 C-MORE BOILER CONTROLLER STATUS & FAULT MESSAGES
• SECTION 31 ERROR CODES