Document Outline

• Important Safety Instructions
• Save These Instructions
  • Safety Precautions
• 1.0 General System Information
  • 1.1 General Information
    • 1.1.1 Safety Considerations
    • 1.1.2 Requesting Assistance from Liebert
      • Table 1 System information
  • 1.2 General System Description
    • Figure 1 Liebert FS
    • Figure 2 Single Liebert FS unit or multiple Liebert FS units integrated into a UPS system
    • Figure 3 Liebert FS unit(s) integrated into UPS system for ride-through to backup generator
    • Figure 4 One or more Liebert FS units in parallel with one or more battery strings, battery cabinets or batteries in racks
    • 1.2.1 General Specifications
      • Table 2 General system specifications
    • 1.2.2 Features and Benefits
      • Key Technological Features
      • Key Customer Benefits
    • 1.2.3 Applicable Standards and Certification
      • Figure 5 Liebert FS DC power duration for one or multiple units in parallel
      • Figure 6 Integrating a single Liebert FS unit into a UPS system
      • Figure 7 Integrating multiple Liebert FS units into a UPS system
• 2.0 Site Preparation
  • 2.1 System Location
  • 2.2 Environmental Considerations
  • 2.3 Flooring Requirements
    • 2.3.1 Floor Loading
    • 2.3.2 Floor-Space Occupation
    • 2.3.3 Clearances
  • 2.4 Electrical Considerations
    • 2.4.1 DC Power Connections
    • 2.4.2 Status/Control Connections
    • 2.4.3 Grounding Connections
    • 2.4.4 AC Power Connections
    • 2.4.5 Remote Monitoring Connections-Optional
• 3.0 Unloading and Unpacking
  • 3.1 Inspection Before Removal From the Truck
  • 3.2 Unloading
    • Figure 8 Liebert FS shipping package
    • 3.2.1 Handling
    • 3.2.2 Unpacking
      • Figure 9 Removing lag bolts
      • Figure 10 Lifting the Liebert FS cabinet
      • Figure 11 Removing the metal support plates
      • Figure 12 Location of serial and model number plate (cabinet side panel removed and open door)
  • 3.3 Positioning the Liebert FS
    • 3.3.1 Moving the Liebert FS
      • Figure 13 Liebert FS cabinet caster location
    • 3.3.2 Storing the Liebert FS for Delayed Installation
• 4.0 Installation
  • Figure 14 Dimensions, general layout
  • Figure 15 Internal layout
  • 4.1 Cabinet Floor Mounting
    • Figure 16 Floor mounting
    • 4.1.1 Concrete, Masonry or Stone Floor Mounting
      • Mounting Kit for Concrete, Masonry or Stone Floors
      • Mounting Tools
      • Concrete, Masonry or Stone Floor Mounting Instructions
        • Figure 17 Floor mounting template layout
        • Figure 18 Checking hole depth
        • Figure 19 Inserting anchors
        • Figure 20 Expanding anchors
        • Figure 21 Securing mounting brackets to the cabinet
        • Figure 22 Mounting rear bolts-rear side of cabinet
        • Figure 23 Mounting front bolts-front side of cabinet
        • Figure 24 Bubble level
    • 4.1.2 Wood Floor Mounting
      • Wood Floor Mounting Parts
      • Wood Floor Mounting Tools
      • Wood Floor Mounting Instructions
    • 4.1.3 Raised Floor Mounting
      • Raised Floor Mounting Kit
      • Raised Floor Mounting Tools
      • Raised Floor Mounting Instructions
        • Figure 25 Raised floor mounting
  • 4.2 Wiring Connections
    • 4.2.1 General Wiring Considerations
      • Figure 26 Liebert FS cabinet with UPS interconnection kit
      • Figure 27 Liebert FS with circuit breaker mounting plate and access panels for DC and control wiring connections
      • Figure 28 Typical circuit breaker wiring for DC connections (view from rear of circuit breaker)
    • 4.2.2 DC Power Connections
    • 4.2.3 Status/Control Connections
    • 4.2.4 Ground Connections
      • Figure 29 Ground connection on the Liebert FS
      • Table 3 Tightening torque for ground connection
    • 4.2.5 AC Auxiliary Control Power Supply Connections
      • Figure 30 Service panel location
      • Figure 31 Auxiliary backup power connections
      • Figure 32 Auxiliary power fused disconnect with connection points for AC wire
      • Figure 33 Top access panel
    • 4.2.6 Remote Monitoring Connections-Optional
      • Figure 34 Remote monitoring (DCM) connections (inside cabinet front door)
  • 4.3 Startup Considerations
• 5.0 System Overview
  • 5.1 Detailed System Description
    • Figure 35 Liebert FS front view
    • 5.1.1 System Module Description
      • Control Panel
      • UPS Interconnection Kit
      • Power Conversion Module
      • Main Control Module
      • Flywheel Module
      • E-Stop
    • 5.1.2 Power System
      • Figure 36 Electrical system schematic
    • 5.1.3 System Performance
    • 5.1.4 User interfaces
      • Control Panel
      • Data Collection Module (DCM)
      • Versatile Interface Board (VIB)
    • 5.1.5 UPS Interconnection Kit
    • 5.1.6 Power Conversion Module
      • Power Conversion Module Controller (PCMC)
      • IGBT Power Conversion Module (PCM)
    • 5.1.7 Magnetic Levitation Module (MLM)
      • Figure 37 Schematic of the levitation system
      • Active Magnetic Levitation Hardware
    • 5.1.8 Flywheel Module
      • Figure 38 Liebert FS flywheel module
    • 5.1.9 Rotor/Flywheel-Rotating Group
      • Figure 39 Rotating group
    • 5.1.10 Motor Generator
      • Figure 40 Cross-section of the synchronous reluctance motor rotor
    • 5.1.11 Vacuum System
      • Figure 41 Vacuum system operation
    • 5.1.12 Flywheel Sensors
      • Speed
      • Temperature
        • Figure 42 Schematic for the speed and temperature sensors
    • 5.1.13 System Safety
      • Figure 43 Cutaway flywheel module
    • 5.1.14 Cabinet
    • 5.1.15 Ventilation and Cooling
  • 5.2 List of System User-Configurable Parameters
    • Charge Voltage (Vcharge)
    • Regulation Voltage (Vreg)
    • Maximum Charge Current (Max Charge Current)
    • Charge Conductance (Charge Amps/Volts)
      • Figure 44 Voltage and Inductance curve
    • Regulation Voltage Delta During Discharge (Vreg Delta 1)
    • Regulation Voltage Delta Transition at State of Charge (Vreg Delta T SOC)
    • Regulation Voltage Delta During Discharge (Vreg Delta 2)
      • Figure 45 Vreg delta help screen
  • 5.3 Modes of Operation
    • 5.3.1 OFF Mode
    • 5.3.2 STANDBY Mode
      • Figure 46 STANDBY mode diagram
    • 5.3.3 STARTUP Mode
      • Figure 47 Startup mode diagram
    • 5.3.4 CHARGE Mode
      • Figure 48 CHARGE mode diagram
    • 5.3.5 READY Mode
      • Figure 49 READY mode diagram
    • 5.3.6 DISCHARGE Mode
      • Figure 50 DISCHARGE mode diagram
    • 5.3.7 SHUTDOWN Mode
      • Following a Liebert FS Discharge Down to SOC = 0%
        • Figure 51 SHUTDOWN mode diagram - shutdown after full discharge
      • Following a User Command
        • Figure 52 SHUTDOWN mode diagram - user-initiated shutdown
    • 5.3.8 COAST Mode
    • 5.3.9 FAULT Mode
      • Figure 53 Typical operation modes
  • 5.4 Maintenance and Reliability
• 6.0 Operation
  • 6.1 Operator Controls
  • 6.2 Control Panel
    • Figure 54 Control panel view
    • Table 4 Control panel keyboard layout (refer to Figure 54)
    • 6.2.1 Main screen function descriptions
      • Figure 55 Main screen functions
      • Figure 56 Fault screen functions
    • 6.2.2 System MODE Indicators
      • Table 5 Operation modes
    • 6.2.3 System STATUS Indicators
      • Table 6 System status indicators
    • 6.2.4 Other Status Indicators
  • 6.3 Security Access
    • 6.3.1 Security Levels
    • 6.3.2 Password
    • 6.3.3 EPROM (System) Parameters
      • Table 7 EEPROM parameter number ranges
  • 6.4 Menu Tree and Navigation
    • 6.4.1 Screen Tree Menu Functions
      • Table 8 PCMC parameters, read-only and user (Liebert FS software)
      • Figure 57 Menu tree
    • 6.4.2 Navigation and Operation of Control Panel
      • Figure 58 User level main menu screen
    • 6.4.3 System Setup and Parameter Access
      • Figure 59 READ ONLY level parameter view screen
      • Figure 60 USER level or above parameter edit screen
      • Figure 61 HELP screen for User Setup Parameters
      • Figure 62 Graphical HELP screen for VREG DELTA1, VREG TSOC, and VREG DELTA2 Transition setup
      • Figure 63 USER or higher level parameter selection for view/edit
    • 6.4.4 View
      • Figure 64 VIEW menu
    • 6.4.5 Time/Date
      • Figure 65 TIME/DATE set
    • 6.4.6 Temperatures
      • Figure 66 Temperature view
    • 6.4.7 Voltages
      • Figure 67 Figure 5-14. Voltages view
    • 6.4.8 History
      • Figure 68 History view
      • Figure 69 Charge history
      • Figure 70 Discharge history
      • Figure 71 Discharge History, Event list screen
      • Figure 72 Warning history, Event list screen
      • Figure 73 Fault history, Event list screen
      • Figure 74 Vitals history view
      • Figure 75 Counters
      • Figure 76 Counters - screen 2
    • 6.4.9 Options
      • Figure 77 Options view
    • 6.4.10 Network-Requires DCM Option
      • Figure 78 Networks view
      • Figure 79 Networks view, Edit DHCP
      • Figure 80 Networks view, Edit Settings (Service level)
    • 6.4.11 Electrical
      • Figure 81 Electrical view
    • 6.4.12 Vitals
      • Figure 82 Vitals view
    • 6.4.13 Security
      • Figure 83 Password screens
      • Figure 84 Change password
      • Figure 85 Change password
    • 6.4.14 About
      • Figure 86 ABOUT screen
      • Figure 87 Serial numbers
    • 6.4.15 Tools
      • Figure 88 Tools for USER
  • 6.5 System Startup
    • 6.5.1 Initial System Startup Procedure
    • 6.5.2 Inspection before Initial System Startup
    • 6.5.3 Control Parameters Setup at Initial System Startup
      • Table 9 Control parameters
      • Table 10 Software versions
    • 6.5.4 Initial System Startup Procedure
    • 6.5.5 Regular Startup Procedure
    • 6.5.6 Inspection Before Regular Startup
    • 6.5.7 Starting up the System
      • Powering Up the Liebert FS
      • Booting Up
      • Validation of Control Parameters Setup
      • Initiating Liebert FS Startup Sequence
      • Liebert FS Startup Sequence
  • 6.6 Shutdown Procedure
• 7.0 Maintenance
  • 7.1 Safety Precautions
  • 7.2 Liebert Global Services
    • Professional Startup
    • Maintenance Agreements: The Signature Program
    • Training
    • Warranties
  • 7.3 Routine Maintenance
  • 7.4 Maintenance Schedule
    • Table 11 Maintenance schedule
  • 7.5 Record Log
  • 7.6 Optional Air Filters
  • 7.7 Torque Requirements
    • Table 12 Torque specifications (unless otherwise labeled)
  • 7.8 Detecting Trouble
  • 7.9 Reporting a Problem
  • 7.10 Corrective Actions
  • 7.11 Recommended Test Equipment
    • Table 13 Recommended test equipment and tools
  • 7.12 Limited Life Components
    • Table 14 Projected component life, replacement schedule
• 8.0 Troubleshooting
  • 8.1 General
    • Figure 89 USER level menu
    • Figure 90 VIEW menu
    • Figure 91 Warning history
    • Figure 92 Fault history
  • 8.2 Warnings
    • Figure 93 Warning screen
    • Table 15 Warnings
  • 8.3 Faults
    • Figure 94 Fault screen descriptions
    • Table 16 Faults-causes and responses
    • Table 17 Troubleshooting
• Appendix A.0 UPS Interconnection Kits
  • Table 18 Key to UPS model interconnection
  • Appendix A.1 Wiring Connections
    • Appendix A.1.1 General Wiring Considerations
      • Figure 95 Top view of Liebert FS Cabinet with UPS interconnection kit
    • Appendix A.1.2 DC Power Connections
      • Figure 96 Circuit breaker
      • Circuit Breaker Torque
  • Appendix A.2 Installing the Liebert FS With a Liebert Series 610, Liebert Series 600T or Liebert Series 600
    • Table 19 Liebert Series 610/600T/600 model ratings
    • Figure 97 Liebert Series 610 225kVA UPS
    • Appendix A.2.1 Description - Liebert Series 610/600T/600 UPS Interconnection Kit
    • Appendix A.2.2 Status/Control Connections - Liebert Series 610/600T/600 UPS Interconnection Kit
      • Figure 98 Liebert Series 610/600T/600 status/control terminal block wiring
    • Appendix A.2.3 UPS Configuration - Liebert FS and Liebert Series 610, 600T or 600
    • Appendix A.2.4 Liebert FS Configuration - Single Liebert FS on Liebert Series 610/600T/600 DC Bus
      • Table 20 Liebert FS Software Control Parameter settings
      • Table 21 Liebert FS Software Control Parameters varying with UPS size
    • Appendix A.2.5 Liebert FS Configuration - Multiple Liebert FS Units on Liebert Series 610/600T/600 DC Bus
      • Multiple Liebert FS Parallel Operation - Regular Configuration with Liebert Series 610/ 600T/600
  • Appendix A.3 Installing the Liebert FS With a Liebert Npower UPS
    • Table 22 Liebert Npower model ratings
    • Figure 99 Liebert FS integrated into a Liebert Npower UPS system
    • Appendix A.3.1 Description - Liebert Npower UPS Interconnection Kit
    • Appendix A.3.2 Status/Control Connections - Liebert Npower UPS Interconnection Kit
    • Appendix A.3.3 UPS Configuration - Liebert FS and Liebert Npower
    • Appendix A.3.4 Liebert FS Configuration - Single Liebert FS Unit
      • Table 23 Liebert FS Software Control Parameters
      • Table 24 Liebert FS Software Control Parameters varying with UPS size
    • Appendix A.3.5 Liebert FS Configuration - Multiple Liebert FS Units on Liebert Npower DC Bus
  • Appendix A.4 Installing the Liebert FS With a Liebert Series 300 UPS
    • Table 25 List of Liebert Series 300 models ratings
    • Figure 100 Liebert Series 300 UPS
    • Appendix A.4.1 Description - Liebert Series 300 UPS Interconnection Kit
    • Appendix A.4.2 Status/Control Connections - Liebert Series 300 UPS Interconnection Kit
      • Figure 101 Liebert Series 300 status/control terminal block wiring
    • Appendix A.4.3 UPS Configuration - Liebert FS and Liebert Series 300
    • Appendix A.4.4 Liebert FS Configuration - Single Liebert FS on Series 300 DC Bus
      • Table 26 Liebert FS Software Control Parameter settings
      • Table 27 Liebert FS Software Control Parameters varying with UPS size
    • Appendix A.4.5 Liebert FS Configuration - Multiple Liebert FS Units on Liebert Series 300 DC Bus
  • Appendix A.5 Installing the Liebert FS With a Liebert HiPulse UPS
    • Table 28 Liebert HiPulse model ratings
    • Appendix A.5.1 Description-HiPulse UPS Interconnection Kit
    • Appendix A.5.2 Status/Control Connections-Liebert HiPulse UPS Interconnection Kit
      • Figure 102 Liebert HiPulse status/control terminal block wiring
    • Appendix A.5.3 IKIT-A05 DC Power Connections
      • Figure 103 Circuit-breaker (open door and cabinet faceplate removed)
      • Circuit Breaker Torque
    • Appendix A.5.4 UPS Configuration-Liebert FS and Liebert HiPulse
    • Appendix A.5.5 Single Liebert FS on UPS DC Bus
      • Table 29 Liebert FS Software Control Parameter settings
      • Table 30 Liebert FS Software Control Parameters varying with UPS size
    • Appendix A.5.6 Single Liebert FS in Parallel with Battery Pack on UPS DC Bus
      • Table 31 Liebert FS Software Control Parameter settings
      • Table 32 Liebert FS Software Control Parameters varying with UPS size
    • Appendix A.5.7 Liebert FS Configuration - Multiple Liebert FS Units
      • Multiple Liebert FS Parallel Operation-Regular Configuration
• Appendix B.0 Data Collection Module
  • Appendix B.1 General Information
    • Appendix B.1.1 Overview
    • Appendix B.1.2 Features
  • Appendix B.2 DCM Installation and Configuration
    • Appendix B.2.1 Installation
      • Figure 104 Data Collection Module location, features
    • Appendix B.2.2 DCM Requirements
      • Figure 105 DCM LAN connection
      • Figure 106 Options view
      • Figure 107 Enable or disable DCM
      • Figure 108 Networks view
      • Figure 109 Networks view, turn off DHCP
      • Figure 110 Networks view, edit settings (service level)
    • Appendix B.2.3 Accessing the DCM
      • Figure 111 DCM screen
    • Appendix B.2.4 Configuring DCM System Parameters
      • Figure 112 DCM setup screen
  • Appendix B.3 DCM Operation
    • Appendix B.3.1 Logging into the DCM
    • Appendix B.3.2 Status and Detailed Status Screens
      • Figure 113 DCM status screen
    • Appendix B.3.3 Datafiles Screen
      • Figure 114 Datafiles screen
  • Appendix B.4 DCM Troubleshooting
    • Appendix B.4.1 DCM Troubleshooting Principles
      • Table 33 Troubleshooting
    • Appendix B.4.2 Resetting the DCM
      • Figure 115 Data Collection Module reset button
• Appendix C.0 Versatile Interface Board
  • Appendix C.1 General Information-Versatile Interface Board
    • Appendix C.1.1 Versatile Interface Board Overview
      • Figure 116 VIB components
    • Appendix C.1.2 VIB Features
      • Table 34 VIB I/O functions
      • Figure 117 I/O Designations
  • Appendix C.2 VIB Installation and Configuration
    • Appendix C.2.1 VIB Installation
      • Figure 118 Versatile Interface Board mounted in the Liebert FS
    • Appendix C.2.2 VIB Requirements
    • Appendix C.2.3 VIB Input Specifications
    • Appendix C.2.4 VIB Output Specifications
    • Appendix C.2.5 VIB Connections
      • Figure 119 VIB screw terminal connections
  • Appendix C.3 VIB Operation
    • Appendix C.3.1 VIB Operational States
      • “Enabled” State
      • “Disabled” State
      • “Not Available” State
  • Appendix C.4 Troubleshooting the VIB
    • Appendix C.4.1 UIB State Not Displayed on the Front Panel
    • Appendix C.4.2 VIB in “Disabled” or “Not Available” State
    • Appendix C.4.3 Inputs Not Recognized
    • Appendix C.4.4 Outputs Not Asserted
• Appendix D.0 Installation Drawings
  • Appendix D.1 Liebert FS Flywheel Submittal Document Matrix
    • Table 35 Submittal documents accompanying Liebert FS
  • Appendix D.2 Other Liebert FS Drawings
    • Figure 120 No UVR, circuit breaker to terminal block wiring
    • Figure 121 Electrical connections
    • Figure 122 Electrical system block diagram
    • Figure 123 24 UVR, circuit breaker to terminal block wiring
    • Figure 124 48 UVR, circuit breaker to terminal block wiring
    • Figure 125 Outline drawing, Liebert FS cabinet
    • Figure 126 Control wiring, external interconnect diagram-Liebert FS cabinet to Liebert Npower UPS module
    • Figure 127 Control wiring external interconnect-Liebert FS to Liebert Series 300
    • Figure 128 Control wiring-external interconnect diagram, Liebert FS cabinet to Liebert Series 610 UPS module
    • Figure 129 Control wiring-external interconnect diagram, Liebert FS cabinet to Liebert Series 610 UPS module
    • Figure 130 Elevation drawing, Liebert FS cabinet with shipping package
    • Figure 131 Elevation drawing-Liebert FS cabinet
    • Figure 132 Control wiring diagram, Liebert FS power rack system in parallel for capacity
    • Figure 133 Liebert FS cabinet with optional power terminal block
    • Figure 134 Liebert FS cabinet mechanical installation
    • Figure 135 Elevation drawing-Liebert FS cabinet with integrated circuit breaker
    • Figure 136 One-line drawing, three Liebert FS systems in parallel configuration
    • Figure 137 Control wiring diagram-Liebert FS cabinet - manually operated circuit breaker
    • Figure 138 One-line diagram-Liebert FS systems with factory-integrated circuit breakers with Liebert UPS module
    • Figure 139 One-line diagram-single Liebert FS system with factory-integrated circuit breaker supplying Liebert UPS module
    • Figure 140 Control wiring diagram-Liebert FS - optional electrically operated circuit breaker Liebert Npower units
    • Figure 141 Two-eight paralleled Liebert FS units with factory-integrated circuit breaker in parallel with a Liebert UPS
    • Figure 142 One-line diagram, single Liebert FS and battery with factory-integrated circuit breaker supplying Liebert UPS-UPS DC terminal point of common connection
    • Figure 143 One-line diagram, single Liebert FS and battery with factory-integrated circuit breaker supplying Liebert UPS-UPS battery point of common connection
    • Figure 144 Status/control wiring, multiple units
    • Figure 145 Wiring specifications, Liebert FS and Liebert Series 300
    • Figure 146 Wiring specifications, Liebert FS and Liebert Npower
    • Figure 147 Wiring specifications, Liebert FS and Liebert Series 610
    • Figure 148 Wiring specifications, Liebert FS and Liebert HiPulse
    • Figure 149 Floor mounting template
    • Figure 150 System mounting kit
    • Figure 151 Liebert FS block diagram
    • Figure 152 Power line diagram
    • Figure 153 UPS cable entry-bottom
    • Figure 154 UPS cable entry-top
    • Figure 155 Raised floor mounting
• Appendix E.0 Specifications
  • Table 36 Technical specifications
  • Appendix E.1 Ground Test Procedure
    • Items Required
• Appendix F.0 Auxiliary Backup AC Power Supply
  • Appendix F.1 Overview
  • Appendix F.2 Backup AC Power Supply Specification
  • Appendix F.3 Recommended Backup Power Supply Configuration
    • Appendix F.3.1 Operating the Liebert FS+DC in Parallel With Batteries
      • Figure 156 A single Liebert FS+DC unit operating with a UPS in conjunction with batteries
      • Figure 157 Multiple Liebert FS+DC units operating with a UPS in conjunction with batteries
    • Appendix F.3.2 Operating the Liebert FS Without Batteries
      • Figure 158 A single Liebert FS unit operating with a UPS and without batteries attached to the DC bus
      • Figure 159 Multiple Liebert FS units operating with a UPS and without batteries attached to the DC bus
  • Appendix F.4 Scenarios
    • Figure 160 Liebert FS connection