Festool Kapex KS 120 User Manual

Page 25

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Measuring the Error

Before adjusting the saw, you first need to measure

whether it is accurately calibrated to begin with. If you
attempt to exceed the factory calibration threshold, you

may end up actually making the saw less accurate.

1.

Number the sides of the scrap piece of wood from 1 to

4, starting with the best edge.

If you cut the wood on the left side of the blade (as

shown in this example), then number the sides in a

clockwise direction (as shown below).

If you cut the wood on the right side of the blade,

then number the sides in a counterclockwise

direction.

Supplemental User’s Manual

25

2.

On the #1 side, which will eventually become the final

calibration offcut, label it “Left” and “Right” as shown.

Do this regardless whether the cut is made on the left

or right side of the sawblade.

3.

Place the scrap on the saw with the number “1”

against the fence.

WARNING! This procedure involves cutting small
workpieces. To reduce the risk of injury, always

clamp the workpiece to the saw.

4.

Cut approximately 1/4-inch off the board, so that there

is at least a 1/8-inch offcut. This offcut ensures that

the sawblade will be stable because there is wood on
both sides of the blade during the entire cut.

5.

Rotate the board with side #2 against the fence and

repeat the same cut. Note that the side previously cut

is now against the fence for each of the four cuts
described below.

6.

Rotate the board to side #3 against the fence and

repeat the same cut.

7.

Rotate the board to side #4 against the fence, but this
time, make the cut a little wider, so that the offcut is

large enough to handle without breaking it

(approximately 1/4 to 1/2 inch wide).

8.

Discard the first three offcuts, but the fourth offcut is

the calibration offcut.

9.

Measure the length of the fourth offcut. The accuracy
of this measurement is not critical, so a standard tape

measure or ruler will suffice.

10.

Measure the width of the fourth offcut at both ends (as

labeled “Right” and “Left”). These two measurements
are critical, so use the best method you can.

Calculating the Error

The equation for calculating the error is shown below,

however, the electronic version of this manual also

contains a built-in calculator. To use the calculator, enter
your measurements (in either mm or inches) in the boxes

and click on the “Calc Error” button. The calculated error

(angle) is displayed to the right of the button.

×

=

Length

WidthRight

WidthLeft

Arc

Error

sin

4

1

Built-in Electronic Calculator

Width Left

Width Right

Length

If the answer is a negative number (Right side wider than

Left side), then your saw is cutting too much to the left of

center. If the answer is a positive number, your saw is
cutting too much to the right of center.

Adjusting the Saw

1.

With the miter handle out of the way, loosen only the

middle screw on the miter gauge, and then move the
miter handle back to zero.

2.

Engage the miter lock by pressing down on the lock

handle (see page 12). This locks the miter gauge to
the miter handle, and prevents the gauge from moving

until you are ready to move it.

3.

Loosen the remaining two screws on the miter gauge,
and gently tap sideways on the miter handle to move

the gauge as needed.

4.

Retighten all three screws.

5.

Repeat the calibration procedure to verify the results.

0.500

0.500

8.0

0.000

Calc Error

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