Assembly, Install seat and control lever handles, Activate and charge battery – Great Dane Chariot GDRZ25KAE User Manual

Page 35: Check fluid levels, Check engine oil level, Check transmission oil level, Lubricate machine, Check safety system

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Assembly - 32

ASSEMBLY

Assembly

Install Seat and Control Lever Handles

1. Install seat on platform and secure using nuts provided
in small parts bag.

2. Connect seat safety switch to wiring harness.

3. Install handles on control levers and secure using
sleeves, cap screws and nuts provided in small parts bag.

Activate and Charge Battery

1. Park the vehicle safely. (See Parking Safely in the
Safety section.)

2. Remove battery from machine and set it on a level
surface.

3. Remove battery cell caps. Make sure cap vents are not
plugged.

MIF

4. Fill the battery:

Only use battery acid with a 1.265 specific gravity.

Slowly add acid (A) to each cell. The solution should

be 6 mm (1/4 in.) above plates (B), but NO HIGHER
than 6 mm (1/4 in.) from the bottom of the filler neck (C).

5. Install the battery caps before charging the battery.

6. Charge the battery for a minimum of 30 minutes at 5-10
amps. If your battery charger has a Deep Cycle or
Maintenance Free setting, use this setting to charge the
battery. Failure to charge the battery before use will reduce
battery performance and life.

7. Install the battery in the machine.

Check Fluid Levels

Check Engine Oil Level

Oil level should be between the ADD and FULL marks on
the dipstick. Add oil as necessary.

Check Transmission Oil Level

Hydraulic oil level should be to the top of the FULL COLD
mark on the reservoir dipstick. Add oil as necessary.

If your mower has no dipstick, make sure that oil is 76 mm
(3 in.) from the top of the filler pipe.

Lubricate Machine

Lubricate all moving parts before operating the machine,
see Lubrication Points in Service Lubrication section.

Check Safety System

For a complete checkout procedure of the safety interlock
system, see Testing the Safety Interlock System in the
Operating section.

c

CAUTION: Avoid injury! Battery electrolyte

contains sulfuric acid. It is poisonous and can
cause serious burns:

Wear eye protection and gloves.

Keep skin protected.

If electrolyte is swallowed, get medical

attention immediately.

If electrolyte is splashed into eyes, flush

immediately with water for 15-30 minutes and
get medical attention.

If electrolyte is splashed onto skin, flush

immediately with water and get medical
attention if necessary.

C

A

B

IMPORTANT: Avoid damage! Wait 20 minutes before
charging the battery to allow the plates to “absorb”
the acid, so they will take a charge well.

Battery must be charged before operation. Adding
acid without charging will result in battery damage.

IMPORTANT: Avoid damage! Check all fluid levels
before attempting to start the machine. Machine
should be parked on a hard, level surface with the
key switch in the STOP position.

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