Design & performance, Mixed flow: axial/centrifugal hybrid, Sound and efficiency – Greenheck Fan Mixed Flow Fans Belt and Direct Drive QEI-L User Manual

Page 6: Lower sound power, better sound quality, Airflow profiles

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6

Design & Performance

Mixed Flow: Axial/Centrifugal Hybrid

A mixed flow wheel is a hybrid between an axial propeller and a
centrifugal wheel. The result is a design that combines the best axial
and centrifugal properties: highly efficient air movement, increased
pressure capabilities, extremely low sound levels, and a steep fan
performance curve. To further enhance the fan’s performance,
straightening vanes are incorporated in the housing. These serve
to convert swirling airflow into a straight axial flow with a resulting
static pressure rise and energy savings.

60

70

80

90

100

62

125

250

500

1000

2000

4000

8000

Frequency, Hz

Sound Power

, dB

30

40

50

60

70

80

14000

16000

18000

20000

22000

24000

CFM

SE

QEI
Typical Vane Axial
Typical Centrifugal

QEI-L, QEI-I/II

Typical Vane Axial

Typical Tubular Centrifugal

Typical

Typical

QEI-L

Tubular Centrifugal

Vane Axial

QEI-I/II

Sound power levels shown at each frequency:

Static Pr

essur

e

CFM

Centrifugal

Mixed Flow

Axial

Lower Sound Power, Better Sound Quality

The sound quality of the belt-driven mixed flow fan line is
as beneficial to low sound design as is the reduced overall
sound power. The sound chart compares units of similar
outer tube diameters at an operating point of 20,000 cfm with
1.5 inches wg of static pressure (Ps). Tubular centrifugals
(green) have dominant tones in the 63 Hz through 250 Hz
octave bands, while vane axials (red) have more mid to high
frequency sound. The mixed flow fan (blue) does not have a
dominant tone. A bystander would hear a more bland sound
that is quieter than a tubular centrifugal or vane axial.

Sound and Efficiency

Sound power levels and fan efficiency are two very important factors when selecting a fan. There is a noticeable
difference between impeller types. The table and chart below compare the sound power (L

w

A) and the static

efficiency of the belt-driven mixed flow fan wheel versus tubular centrifugal and vane axial inline fans. Over a
wide range of operating points, the mixed flow fan provides the quietest and most efficient selection.

Model comparisons based on similar outer tube diameters.

Performance

Mixed Flow

Fan Size

Sound Power (LwA)

Static Efficiency

Mixed Flow

(QEI-L, QEI-I/II)

Inline

Centrifugal

Vane Axial

Mixed Flow

(QEI-L, QEI-I/II)

Inline

Centrifugal

Vane Axial

15,000 cfm

@ 1.0 in. wg

24

90 dB

100 dB

103 dB

43%

17%

34%

25,000 cfm

@ 2.0 in. wg

36

86 dB

93 dB

102 dB

68%

45%

56%

50,000 cfm

@ 4.0 in. wg

49

92 dB

98 dB

111 dB

71%

60%

59%

Axial Fans

: Straight through

nearly linear airflow.

Centrifugal Fans:

Two 90°

deflections, before airflow
exits the fan.

Mixed Flow Fans:

Slight

airflow deflection from
straight through.

Airflow Profiles

Axial

Centrifugal

Mixed Flow

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