Global Machinery Company DEC006PSI - Manual (Page 2)

Additional Safety Instructions
for Soldering Guns
WARNING. Never leave the soldering gun plugged in and
unattended.
• Ensure this product is always used on a mains circuit
protected by an earth
• Always wear safety glasses when operating the soldering iron
as solder may spit
• Always ensure the work area is both well lit and well-ventilated
• Be sure to always solder on a fire resistant surface
• Never touch the soldering tip while the soldering iron is
plugged in
• Solder contains lead which is a poisonous metal, so always
ensure your hands are washed after using solder
To use this tool properly, you must observe the safety regulations,
the assembly instructions and the operating instructions to be found
in this Manual. All persons who use and service the machine have
to be acquainted with this Manual and must be informed about
its potential hazards. Children and infirmed people must not use
this tool. Children should be supervised at all times if they are in
the area in which the tool is being used. It is also imperative that
you observe the accident prevention regulations in force in your
area. The same applies for general rules of occupational health
and safety.
The manufacturer shall not be liable for any changes made to
the tool nor for any damage resulting from such changes.
Even when the tool is used as prescribed it is not possible to
eliminate all residual risk factors. The following hazards may
arise in connection with the tool’s construction and design:
• Damage to the lungs if an effective dust mask is not worn
• Damage to hearing if effective earmuffs are not worn
• Damage to eyes if effective goggles are not worn
• Risk of injury unless hands are kept well clear of cutting devices
Unpacking
Due to modern mass production techniques, it is unlikely that
your GMC Power Tool is faulty or that a part is missing. If you
find anything wrong, do not operate the tool until the parts have
been replaced or the fault has been rectified. Failure to do so
could result in serious personal injury.
Accessories
The GMC DEC006PSI comprises the following components:
1 x Instruction manual
1 x Replacement Solder Tip
1 x Resin Flux
1 x Soldering Wire
Operation
WARNING. Before connecting a tool to a power source (power
point receptacle, outlet, etc.) be sure that the voltage supply is
the same as that specified on the nameplate of the tool. A power
source with a voltage greater than that specified for the tool can
result in serious injury to the user, as well as damage to the tool.
If in doubt, do not plug in the tool. Using a power source with a
voltage less than the nameplate rating is harmful to the motor.
Switch on
WARNING. The gun will continue to heat up when the trigger
(4) is pressed in. To extend the life of the gun, do not press the
switch for long time.
1. Ensure that both tip release screws (2) are tight and the
soldering tip (1) is fixed in and unable to fall out.
2. Insert the plug into an appropriate power socket. Ensure it uses
the correct voltage (as stated on the rating plate of this tool).
3. Press the trigger (4) in until it clicks into place and wait
approximately 6 - 8 seconds for the tool to reach operating
temperature (230° C). The work light (3) will illuminate when
the trigger (4) is pressed.
Switch off
WARNING. After releasing the trigger the tool may take some
minutes to cool down to room temperature. During this
time do not attempt to touch the tip (1), tip release screws (2)
or shaft (6) as a serious burn may result.
NOTE. It is highly recommended that the soldering tip is wiped
clean on a damp sponge (not included) after use to prolong
service life and performance.
1. Release the trigger (4). The work light (3) will turn off.
2. Gently rest the tool on a heat resistant mat and unplug
the tool from the socket.
3. Allow the tip (1), tip release screws (2) and shaft (6) time
to cool down before making contact.
4. The soldering gun may take several minutes to cool down.
Ensure the tool is well minded until it has completely
cooled down.
Preparing to solder
WARNING. Always use safety glasses and ensure the work area
is well ventilated to help avoid breathing in dangerous fumes.
The GMC Soldering gun is typically used to melt and apply
solder on various surfaces including circuit boards.
1. Before beginning to solder, secure the work piece
so that it does not move and affect your accuracy.
2. Prepare a damp sponge (not included) nearby
to clean the tip when required.
3. Melt a small amount of solder onto the tip of the iron (1).
This process is known as ‘tinning’ and will assist the heat in
following from the soldering iron’s tip, to the solder joint. It is
important to do this immediately with new soldering tips.
4. Ensure that the workpiece and soldering tip are clean.
The workpiece can be cleaned with the use of a small file
or knife blade. It is recommended that the user wipe clean
the soldering tip with a damp sponge before, during
and after soldering. This will help promote a cleaner
and stronger solder joint.
Soldering
WARNING. Never touch the metal components of the tool during
or straight after use as temperatures are very high.
WARNING. The gun will continue to heat up when the trigger (4)
is pressed in. To extend the life of the gun, do not press the switch
for long time.
1. Hold the soldering gun tight by the rubber handle (5) and place
the solder tip (1) on the work piece you intend to solder.
2. Pull the trigger (4) to heat up. The work light (3) will illuminate
for your convenience. Allow the tool approximately 6-8
seconds to heat up to operating temperature.
3. With a cloth or the tip of the solder wire, wipe a very small
amount of flux (provided) onto the workpiece. Only a very
small amount is required as it will melt. Flux is primarily used
to clean the workpiece and promote a stronger, cleaner and
more durable solder joint.
4. Once the solder tip has heated up to the operating temperature
(approximately 6 - 8 seconds), hold the soldering gun with the
tip (1) pressed onto the workpiece for a few second to allow it
to heat up.
5. Slowly feed the solder onto the workpiece, allowing the
solder to melt onto the joint.
6. Once the solder has been applied to the joint, hold the
workpiece still while removing the solder and soldering
gun simultaneously.
NOTE. A good solder joint will appear smooth and shiny.
If this is not the case, you will need to reheat the joint and
re-apply the solder.
Maintenance
Removing the tip
WARNING. Do not attempt to remove the tip while it is hot.
1. To help prevent the tip from bonding to the shaft, which may
cause the heater element to burn out, it is recommended that
the tip (1) be removed after each use. Turn both tip release
screws (2) anti-clockwise until they are loose enough to
remove the tip (1).
2. To remove the tip (1), turn both tip release screws (2) anti-
clockwise until they are loose enough to remove the tip (1).
45–55 South Centre Road Melbourne Airport
Victoria, Australia 3045
Tel: (03) 8346 1100 Fax: (03) 8346 1200
Full 2-Year Warranty
This product is warranted for a 2-year period for
home domestic use from the date of the original
purchase. If found to be defective in materials
or workmanship, the tool or the offending faulty
component will be replaced free of charge with
another of the same item. A small freight charge
may apply.
The warranty replacement unit is only made
available by returning the tool to the place of
purchase with a confirmed register receipt. Proof
of purchase is essential. We reserve the right to
reject any claim where the purchase cannot be
verified. This warranty does not include damage
or defects to the tool caused by or resulting from
abuse, accidents, alterations or commercial or
business use.
Consistent with our product development
programme, improvements may have been
made which render the contents of the tool’s
packaging or user instructions slightly different
to the product received.
Phone (03) 8346 1100 Facsimile (03) 8346 1200
Email [email protected]
Website www.gmcompany.com
Copyright Global Machinery Company Australia
Proprietary Limited, 2001
Dear customer, if you require any help with your
product, whether it is a Warranty Claim, spare
part or user information, please phone our
Help Line
1300 880 001 (Australia)
or 0800 445 721 (New Zealand),
for an immediate response.
Product of China manufactured to exacting
GMC quality standards.
ABN: 68 093 174 808
The GMC 777 Helpline
operates from 7am to
7pm, 7 days a week (EST).
This allows you to contact GMC directly with
any queries and technical questions you have
regarding our products.
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