Replacement, Damper application, Valve application – Greenheck Fan Modutrol IV Motors 81 User Manual

Page 11

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63-2187—3

Valve Application

1. Check entire motorized valve assembly to ensure that

the mechanical connections (among motor, linkage, and

valve) are proper and secure. Be certain that the linkage

is adjusted according to the linkage instructions. Leave

the linkage cover off until the checkout is completed.

2. Be certain the load does not exceed the motor rating.

When using a Q5001 Linkage, no lubrication is

required. Install the plastic washer on the motor shaft

between the motor and cam to avoid motor binding and

stalling. Check to ensure that the linkage spring

compression is within the limits specified in the Q5001

Installation Instructions.

3. Energize the motor by setting the controller so that its

contacts close.

NOTES:The motor should start and run smoothly,

moving the valve stem to the opposite end of

its stroke. If this is not the case:

—Ensure there is power to the motor.

—If there is not power, check the controller

circuit for open or short circuits.

—If the trouble still cannot be found, measure

the voltage at the source.

—Line voltage must be at least 85 percent of

rated voltage stamped on motor nameplate.

4. De-energize motor by resetting the controller so its

contacts open, or remove one wire from a controller

terminal. Spring power should return the valve to normal

position. If this does not happen, check the linkage for

binding, or in the case of normally closed valves, check

for fluid pressure in excess of the close-off rating.

5. Replace the linkage cover.

REPLACEMENT

Damper Application

1. Turn off power and remove wiring from the old motor.

2. Remove crank arm from the old motor shaft and remove

the old motor.

3. Check to determine whether or not the mounting

bracket is needed. If the linkage can reach the new

motor lower shaft position and the crank arm has

clearance for the necessary rotation, then the bracket is

not required. Use the 220738A Adapter Bracket or the

221455A Crank Arm if the crank arm must rotate

through the motor bottom plane.

4. If no bracket is required, mount the new motor directly

to the equipment and refer as necessary to Installation,

Settings and Adjustments, and Operation and Checkout

sections of these instructions.

5. If the bracket is required, refer to the Adapter Bracket

section and see Fig. 3 in addition to the Installation,

Settings and Adjustments, and the Operation and

Checkout sections of these instructions.

6. Use old mounting bolts to mount the new motor.

7. Mount the damper crank arm and linkage to the shaft of

the new motor.

8. Use the Checkout procedures to test proper adjustment

of the crank arm and linkage.

Valve Application

When replacing a motor in a valve application that has a

Q100, Q601 or Q618 Linkage, it will be necessary to use the

220738A Adapter Bracket provided to raise the motor shaft to

the same height as that of the old motor. In valve applications

that have a Q5001 Linkage, the 220738A Adapter Bracket is

unnecessary. Ensure motor stroke is 160° to operate

Honeywell V5011 Two-way or V5013 Three-way Valves.

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