Assembly, Warning – McCulloch MAC 838 User Manual

Page 7

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7

ASSEMBLY

Protective gloves (not provided) should be

worn during assembly.

ATTACHING THE BUMPER SPIKE

The bumper spike may be used as a pivot

when making a cut.

1. Loosen and remove the bar nuts and the

clutch cover from the saw.

2. Attach the bumper spike with the two

screws as illustrated.

ATTACHING THE BAR & CHAIN

(If not already attached)

WARNING

: Recheck each assem-

bly step if the saw is received assembled. Al-

ways wear gloves when handling the chain.

The chain is sharp and can cut you even

when it is not moving!

1. Loosen and remove the bar nuts and the

clutch cover from the saw.

2. Remove the plastic shipping spacer (if

present).

Clutch cover

Bar nuts

Chain adjustment tool

(Bar Tool)

Location of

shipping

spacer

3. An adjusting pin and screw is used to ad-

just the tension of the chain. It is very im-

portant when assembling the bar, that the

pin located on the adjusting screw aligns

into a hole in the bar. Turning the screw will

move the adjustment pin up and down the

screw. Locate this adjustment before you

begin mounting the bar onto the saw. See

following illustration.

Adjustment located on clutch cover

Inside

view of

clutch

cover

4. Turn the adjusting screw by hand coun-

terclockwise until the adjusting pin just

touches the stop. This should allow the

pin to be near the correct position.

5. Slide guide bar on bar bolts until guide bar

stops against clutch drum sprocket.

Guide bar

Bar bolts

6. Carefully remove the chain from the pack-

age. Hold chain with the drive links as

shown.

CUTTERS MUST FACE IN

DIIRECTION OF ROTATION

Tip of

Bar

Cutters

Depth Gauge

Drive Links

7. Place chain over and behind clutch re-

tainer, fitting the drive links in the clutch

drum sprocket.

8. Fit bottom of drive links between the

teeth in the sprocket in the nose of the

guide bar.

9. Fit chain drive links into bar groove.

10. Pull guide bar forward until chain is snug

in guide bar groove. Ensure all drive links

are in the bar groove.

11. Now, install clutch cover making sure the

adjusting pin is positioned in the lower

hole in the guide bar. Remember this pin

moves the bar forward and backward as

the screw is turned.

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