Milwaukee 54-40-7000 User Manual
Service parts list
31
35
41
34
30
36
28
40
14
39
4
63
38
37
8
7
3
43
45
44
46
47
48
49
50
51
52
53
54
58
52
57
56
59
60
55
61
62
5
33
1
21
8
29
22
15
16
2
27
67
66
42
68
69
13
17
25
32
18
10
9
23
26
24
24 30 31 34
35 36 41
64
23
19
FA
N
SIDE
>>
68
69
65
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
54-40-7000
A56A
CORDLESS SAWZALL
®
0719-20
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1
02-04-0719 Ball Bearing
(1)
2
02-04-5130 Ball Bearing
(1)
3
02-50-2150 Needle Bearing
(1)
4
05-88-0302
K50 x 60mm Washer Hd. PT Screw
(2)
5
05-88-8309
K50 x 35mm Washer Hd. PT Screw
(1)
7
06-82-5363
8-32 x 1 Washer Hd. Taptite T-20 Screw
(2)
8
06-82-7253
8-32 x .38 Taptite T-20 Screw
(3)
9
06-82-7261
6-19 x .687 Slotted Plastite T-15 Screw
(4)
10
06-82-7276
6-19 x 1.00 Slotted Plastite T-15 Screw
(2)
13
12-20-0719
Service Nameplate Kit
(1)
14
28-14-0997
Gearcase
(1)
15
16-01-2121
Service Armature
(1)
16
18-01-2120
Service Field
(1)
17
22-20-0860
Brush Tube
(2)
18
22-32-0400
Brush Spring Clip
(2)
19
22-56-0975
Connector Block Assembly
(1)
21
28-28-0719
Diaphragm
(1)
22
31-05-0719
Baffl e
(1)
23
--------------
Connector Block Cover
(1)
24
31-15-0511
Spring Cover
(1)
25
31-44-0718
Right Handle Half
(1)
26
31-44-0719
Left Handle Half
(1)
27
31-50-0019
Motor Housing
(1)
28
31-52-0090
Shoe Release Lever
(1)
29
34-60-0920
External Retaining Ring
(1)
30
34-60-3680
Retaining Ring
(1)
31
40-50-0161
Torsion Spring
(1)
32
40-50-8840
Brush spring
(2)
33
42-24-0620
Rear Spindle Bearing
(1)
34
42-50-0076
Front Cam
(1)
35
42-50-0077
Rear Cam
(1)
36
44-60-0626
Lock Pin
(1)
37
44-60-1635
Shoe Pin
(1)
38
44-66-0880
Shoe Retainer
(1)
39
45-12-0999
Gearcase Insulator
(1)
40
45-16-0645
Shoe Assembly
(1)
41
45-22-0081
Sleeve
(1)
42
45-24-0719
Lock Off Lever
(1)
43
45-88-1555
Washer
(1)
44
40-50-8850
Disc Spring
(1)
45
42-12-0155
Wobble Shaft Axel
(1)
46
32-40-0719
Intermediate Gear
(1)
47
43-06-0685
Metal Plate
(1)
48
43-06-0676
Bronz Plate
(1)
49
43-78-0525
Drive Hub
(1)
50
36-92-0501
Wobble Shaft
(1)
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 4
REVISED BULLETIN
DATE
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
SERVICE PARTS LIST
STARTING
SERIAL NO.
BULLETIN NO.
CATALOG NO.
WIRING INSTRUCTION
00
0
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
51
34-80-2600
Internal Retaining Ring
(1)
52
02-04-1510
Ball Bearing
(3)
53
30-72-0085
Wobble Plate
(1)
54
34-60-1315
Retaining Ring
(1)
55
06-82-7253
8-32 x 3/8" Pan Hd. Slt. Taptite T-20
(2)
56
44-86-0055
Bearing Retainer
(1)
57
45-36-1445
Spacer
(1)
58
06-55-3790
5/16-24 Spinlok Hex Nut
(1)
59
38-50-0680
Reciprocating Spindle
(1)
60
---------------
Front Spindle Bearing
(1)
61
---------------
Felt Seal
(2)
62
---------------
Washer
(2)
63
42-52-0380
Bearing Cap
(1)
64
14-46-1011
Steel Quik-Lok Blade Clamp Kit
(1)
65
23-66-1719
Switch Assembly
(1)
66
22-18-1719
Carbon Brush Assembly - Black
(1)
67
22-18-0719
Carbon Brush Assembly - Red
(1)
68
23-94-0016
Leadwire Assembly - Black
(1)
69
23-94-0015
Leadwire Assembly - Red
(1)
LUBRICATION
Place 1/2 oz. of type "Y" grease, No. 49-08-5270,
in diaphragm cavity near the needle bearing.
Place 2-1/2 oz. of type "L" grease, No. 49-08-4175,
in cavity in front of bearing plate in the gearcase.
Place a heavy coat of Type "X" contact grease, No. 49-08-5000,
in/on terminals of wires #68 and #69 after installing into
connector block (19) but prior to snapping on the cover (23).
SEE REVERSE SIDE
NOTES:
Press rear spindle bearing (33) fl ush to -.030 from front exterior face
in diaphragm boss (21).
Torque spinlok hex nut (58) to 180 in./lbs. to 210 in./ lbs.
Retaining ring (51) is to be installed with the beveled side away from
the bearing (52).
Press front spindle bearing (60) fl ush to .015 below interior surface
of gearcase (14).
Needle bearing (3) is to be pressed from the open end fl ush to ±.005
to face of bearing boss of diaphragm (21).
Wobble plate retaining ring (51), to face wobble shaft (50) in assembly.
Remove brush tubes (17) prior to removing armature assembly (15) from
motor housing (27).
Install brush tubes (17) into motor housing (27) only after armature
assembly (15) has been secured into motor housing (27).
NOTES:
Seal side of bearing (2)
to face armature (15).
Stamped arrows (>>) on
fi eld casing (16) to face
armature fan (11).
Concave side of connector
block cover (23) to face
connector block (19).
14
60 61
62
Aug. 2006