Engine installation criteria – John Deere IDLC100-3J User Manual

Page 2

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Engine Performance Curves

4045 - Generator

July 2007

All values at rated speed and power with standard options unless otherwise noted

.

Engine Installation Criteria

General Data
Model ............................................................... 4045HF285
Number of Cylinders ......................................................... 4
Bore and Stroke--in. (mm).............. 4.19 x 5.00 (106 x 127)
Displacement--in.

3

(L) ...........................................275 (4.5)

Compression Ratio ................................................... 19.0:1
Valves per Cylinder--Intake/Exhaust ............................ 1 / 1
Firing Order............................................................. 1-3-4-2
Combustion System ....................................... Unit Injection
Engine Type ................................................ In-line, 4-Cycle
Aspiration ......................................................Turbocharged
Charge Air Cooling System................................... Air-to-Air
Engine Crankcase Vent System ................................ Open

Physical Data
Length--in. (mm) .................................................33.9 (860)
Width--in. (mm) ...................................................24.1 (612)
Height--in. (mm) ................................................40.9 (1039)
Weight, with oil--lb (kg).......................................1083 (491)

(Includes flywheel hsg., flywheel & electrics)

Center of Gravity Location

From Rear Face of Block (X-axis)--in. (mm) ..000 (000)
Right of Crankshaft (Y-axis)--in. (mm) ...........000 (000)
Above Crankshaft (Z-axis)--in. (mm) .............000 (000)

Max. Allow. Static Bending Moment at Rear

Face of Flywhl Hsg w/ 5-G Load--lb-ft (N•m) ..600 (814)

Thrust Bearing Load Limit --lb (N)

Forward

Rearward

Intermittent............................899 (4000) .....450 (2000)
Continuous ...........................495 (2200) .....225 (1000)

Max. Front of Crank. Torsional Vibration--DDA............ 0.25

Electrical System

12 Volt

24 Volt

Min. Battery Capacity (CCA)--amp............ 800 ............ 570
Max. Allow. Start. Circ’t Resist.--Ohm .. 0.0012 ......... 0.002
Starter Rolling Current:

At 32 °F ( 0 °C)--amp ............................ 920 ............ 600
At -22 °F (-30 °C)--amp....................... 1300 ............ 700

Min. Volts at ECU while Cranking--volts.........6 .............. 10
Max. ECU Temperature--°F (°C) ..................221 (105)
Max. Harness Temperature--°F (°C) ............248 (120)
Maximum Voltage From Engine Crankshaft/

Generator Shaft to Ground--VAC ........... 0.15.......... 0.15

Air System

Prime

Standby

Max. Allowable Temp Rise--Ambient Air to

Engine Inlet--°F (°C).....................................15 (8)

Maximum Air Intake Restriction

Dirty Air Cleaner--in.H

2

O (kPa)...............25 (6.25)

Clean Air Cleaner--in.H

2

O (kPa).............15 (3.75)

Engine Air Flow--ft

3

/min (m

3

/min) ....273 (7.73) ..288 (8.16)

Air Cleaner Efficiency--% .................................99.9

Charge Air Cooling System

Prime

Standby

Air/Air Exchanger Heat Rejection--

BTU/min (kW)

................................... 1002(17.6) ...1127 (19.8)

Compress. Dischrg. Temp.(Rated)

@ 77 °F (25°C) Amb. Air--°F (°C)

349(176.2) ... 373(189.6)

Compress. Dischrg. Temp.(Max.)

@ 47°C amb. and
80 kPa bar.--°F (°C) ......................NA (NA) ..... NA (NA)

Press. Drop, thru CAC--in.H

2

O (kPa)

Max. ........................................................52 (13)
Min. ...........................................................32 (8)

Intake Manifold Pressure--psi (kPa) ....22(149) ..... 24 (165)
CAC Out Temp @ 77°F (25°C) Amb.--°F (°C)

Max. ........................................................140 (60)
Min. ......................................................... 118 (48)

CAC Out Temp @ any Ambient--°F (°C)

Max. .........................................................190 (88)

Cooling System

Prime

Standby

Engine Heat Reject.--BTU/min (kW).... NA

(

NA)

..... 3544 (62)

Coolant Flow--gal/min (L/min)..............48(180) ...... 48(180)
Thermostat Start to Open--°F (°C) ...............180 (82)
Thermostat Fully Open--°F (°C)...................203 (95)
Engine Coolant Capacity--qt (L) ................. 13 (11.9)
Min. Pressure Cap--psi (kPa) ...................14.5 (100)
Max. Top Tank Temp--°F (°C) .................... 230 (110)
Min. Coolant Fill Rate--gal/min (L/min) ............ 3 (11)
Min. Air-to-Boil Temperature--°F (°C) .......... 117 (47)
Min. Pump Inlet Pressure--psi (kPa).............4.4 (30)

Exhaust System

Prime

Standby

Exhaust Flow--ft

3

/min (m

3

/min)........750 (21.2) ... 805(22.8)

Exhaust Temperature--°F (°C) .........1040(560) . 1076 (580)
Max. Exhaust Restriction----in. H

2

O (kPa)......30 (7.5)

Min. Exhaust Restriction----in. H

2

O (kPa)...........None

Max. Bend. Moment, Turbo Out.--lb-ft (N•m) .5.2 (7.0)
Max. Shear on Turbo Outlet--lb (kg) ................24 (11)

Fuel System

Prime

Standby

ECU Description ...................................L16 Controller
Fuel Injection Pump .................................Denso HP3
Governor Type ............................................ Electronic
Total Fuel Flow--lb/hr (kg/hr)...........122(55.3) ..... 140(63.5)
Fuel Consumption--lb/hr (kg/hr)........51(23.0) ...... 58 (26.5)
Max. Fuel Inlet Temp.--°F (°C) .......................176 (80)
Fuel Temp. Rise, Inlt to Retrn--°F (°C)82.6(46) ..... 87.3(49)
Max. Fuel Inlet Restriction--in. H

2

O (kPa) .......80 (20)

Max. Fuel Inlet Pressure--in. H

2

O (kPa) ........NA (NA)

Max. Fuel Return Pressure--in. H

2

O (kPa) ......80 (20)

Lubrication System

Prime

Standby

Oil Press. at Rated Speed--psi (kPa).. 46(320) ..... 46 (320)
Min. Oil Pressure--psi (kPa)........................... 15 (105)
Max. Oil Carryover in Blow-by--lb/hr (g/hr) 0.002 (1.0)
Max. Airflow in Blow-by--gal/min (l/min)......... 26 (100)
Max. Crankcase Pressure--in. H

2

O (kPa).........2 (0.5)

Performance Data

Prime

Standby

Rated Power--hp (kW) ................... 144 (107)...... 158 (118)
Rated Speed--rpm ................................ 1800............. 1800
Low Idle Speed--rpm .............................1150..............1150
Rated Torque--lb-ft (N•m)............... 772 (569)...... 849 (626)
BMEP--psi (kPa) .......................... 230 (1589).... 254 (1748)
Friction Power

@ Rated Speed--hp (kW) .............. 17 (13).......... 17 (13)

Altitude Capability--ft (m)

............. 10,000(3050) ......7500(2286)

Ratio--Air : Fuel.................................... 22 : 1............ 21 : 1
Smoke @ Rated Speed--Bosch No. ...... 0.67................ 1.3
Noise--dB(A) @ 1 m ................................ 87*................ 87*

Fuel Consumption -- lb/hr (kg/h)

Prime

Standby

25 % Power .................................16.3 (7.4) ........ 17.8 (8.1)
50 % Power ...............................30.6 (13.9) ...... 33.3 (15.1)
75 % Power ...............................42.8 (19.4) ...... 46.6 (21.1)
100 % Power .............................53.6 (24.3) ...... 58.3 (26.5)

* Revised Data
Curve 4045HF2851800158................................ Sheet 2 of 2

June 2007

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