John Deere AC-115 User Manual

Page 22

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Service

22

Operator’s Manual

IGNITOR:
1. Remove upper shell and fan guard (See "Maintenance:

Upper Shell Removal").

2. Remove fan.
3. Remove 4 side cover screws with a 5/16" nut driver.

Remove side cover (Fig. 12 or 13).

4. Disconnect ignitor wires from ignition control assembly

(Fig. 14). Pull the ignitor wires up through the hole in the

lower shell.

5. Disconnect fuel line hose and air line hose. Remove

photocell from photocell bracket (Fig. 14).

6. Remove combustion chamber. Stand combustion

chamber on end with nozzle adapter bracket on top (Fig.

15).

7. Remove ignitor screw with a 1/4" nut driver. Carefully

remove ignitor from nozzle adapter bracket.

CAUTION: DO NOT BEND OR STRIKE IGNITOR

ELEMENT. HANDLE WITH CARE.

8. Carefully remove replacement ignitor from packing.
9. Carefully guide ignitor into opening in nozzle adapter

bracket. Do not strike ignitor element. Attach ignitor to

nozzle adapter bracket with screw using a 1/4" nut driver

(Fig. 16). Torque .90 to 1.69 N-m (8 to 15 in-lbs) Do not

over torque.

10. Replace combustion chamber.
11. Route the ignitor wires back down through the hole

in the lower shell. Connect wires to the ignition control

assembly (Fig. 15).

12. Replace side cover (Fig. 13 or 14).
13. Connect and route fuel line hose and air line hose

to nozzle adapter assembly. See "Maintenance: Fuel

and Air Line Replacement and Proper Routing".

14. Replace photocell in photocell bracket. Route wires

as shown in either Fig. 16 or Fig. 17.

15. Replace fan.
16. Replace fan guard and upper shell.

Fuel Line Hose

Air Line

Hose

Nozzle/

Adapter

Assembly

Combustion

Chamber

Photocell

Bracket

Nozzle

Adapter

Bracket

Nozzle/

Adapter

Assembly

Combustion

Chamber

Air Line

Hose

Nozzle

Adapter

Bracket

Fuel

Line

Hose

Photocell

Bracket

Photocell

Bracket

Air Line

Hose

Fuel

Line

Hose

Combustion

Chamber

Photocell

Assembly

Ignitor

Nozzle

Adapter

Bracket

Ignition

Control

Assembly

Side Cover

Ignitor

Wire

(Fig. 14)

Photocell

Bracket

Ignitor

Ignitor Screw/

Washer Assembly

Nozzle

Adapter

Bracket

Ignitor

Element

Combustion

Chamber

Nozzle Adapter

Bracket Opening

(Fig. 15)

(Fig. 16)

(Fig. 17)

Model: AC-70

Models: AC-115 / 165

MAINTENANCE (CONTINUED):

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