Operating and environmental considerations – SPX Cooling Technologies Cooling Tower 160 User Manual

Page 6

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6

/ Operating and Environmental Considerations /

C a u t i o n

The cooling tower must be located at such distance and direction
to avoid the possibility of contaminated tower discharge air
being drawn into building fresh air intake ducts. The purchaser
should obtain the services of a Licensed Professional Engineer
or Registered Architect to certify that the location of the tower
is in compliance with applicable air pollution, fire, and clean
air codes.

Cooling towers are usually selected to produce a specific

cold water temperature at the higher summertime wet-bulb
temperatures. During the remainder of the year, the cooling
tower is capable of producing much colder water. Unless
your system will benefit from the coldest possible water
temperature, you may want to consider controlling cold water
temperatures to higher levels. You'll also save energy by using
such control. See Marley Technical Report
#H-001A
, “Cooling Tower Energy and its Management”.

Always control leaving water temperature by manipulating

the quantity of air that the fan moves through the
tower. Varying the quantity of water flow is not normally
recommended and can be harmful in freezing weather. You
can alternately start and stop single-speed motors to keep
water temperatures within an acceptable range. But your
flexibility is limited by the amount of starting time per hour
allowed by the motor manufacturer.

Increased flexibility can simplify your operating procedures

and save you money in the long run, both on operation and on
maintenance. Here are two of the more popular options:

Two-speed motors improve operating flexibility by

increasing the number of potential operating modes. Users
in northern climates will find that the tower can carry winter
loads at half-speed; reducing fan power requirements
by 85+% during that time. Two-speed motors also help
to control icing during wintertime operation. See Marley
Technical Report #H-003, “Operating Cooling Towers
During Freezing Weather”.

Normally, two-speed motors are provided in 1800/900

RPM, single winding configuration, which is the least
expensive two-speed option. They are also available in
other combinations including the more expensive double
winding.

Frequency modulation devices work well on induced

draft, propeller fan cooling towers such as the Class 160.
However, their design must include the capability to lock
out any critical fan speeds and the very low fan speed
ranges. Consult your Marley sales representative for
specific recommendations when considering variable speed
control. In many cases, for example, you'll achieve the best
results by using a single control to regulate the speed of
several fans on a multicell tower.

System Cleanliness

Cooling towers are very effective air washers. Atmospheric

dust able to pass through the relatively small louver
openings will enter the circulating water system. Increased
concentrations can intensify system maintenance by clogging
screens and strainers; and smaller particulates can coat
system heat transfer surfaces. In areas of low flow velocity
(such as the cold water basin), sedimentary deposits can
provide a breeding ground for bacteria.

In areas prone to dust and sedimentation, you should

consider installing some means for keeping the cold water
basin clean. Typical devices include side stream filters and a
variety of filtration media.

You should also plan ahead to develop a consistent,

effective program of water treatment. A good water treatment
program will help to assure long service life, while keeping your
tower free of potentially harmful biological growths.

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