KTM Supermoto 640LC4 - Manual (Page 15)

ENGLISH
14
PERIODIC MAINTENANCE SCHEDULE
1. Service
after
1000 km
2. Service after
5000 km, then
every 5000 km or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 5000 KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S ERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MOOR THAN 500 KM .
M AINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER !
A washed motorcycle can be checked more quickly which saves money!
Change engine oil, oil filter, and fine filter ● ●
Clean oil screens and magnet of drain plug ● ●
Check oil lines for damage and kink-less arrangement ● ●
Check and adjust spark plug, replace it every 10,000 km ●
Check and adjust valve clearance ● ●
Check engine fastening screws for tight fit ● ●
Make sure all engine screws accessible from the outside are screwed tight. ● ●
Check carburetor connection boots for cracks and leaks ●
Check idle setting ● ●
Check bleeder hoses for damage and kink-free arrangement ● ●
Check cooling system for leaks, antifreeze protection ● ●
Check radiator fan for proper operation ●
Check exhaust system for leaks and suspension ● ●
Check actuating cables for damage, smooth operation, and kink-less arrangement,adjust and lubricate them ● ●
Clean air filter and air filter box ●
Check cables for damage and kink-less arrangement ●
Check headlamp adjustment ●
Check electrical system for function (low/high beams, stop light, turn indicators,headlamp flasher, ● ●
tell-tale lamps, speedometer illumination, horn, side-stand switch, clutch switch, emergency-off switch)
Make sure all screws and nuts are tight.
● ●
Check brake fluid level, lining thickness, and brake discs ● ●
Check brake lines for damage and leaks ● ●
Check/adjust smooth operation, free travel of handbrake/footbrake levers ● ●
Check screws of brake system for tight fit
● ●
Check suspension strut and fork for leaks and proper operation ● ●
Check O-ring of suspension strut for wear ●
Clean fork dust sleeves ●
Bleed fork legs ● ●
Check swinging-fork pivot ● ●
Check/adjust steering-head bearing ● ●
Lubricate reversing lever ●
Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws, ● ●
swinging-fork pivot, reversing lever, suspension strut)
Check spoke tension and rim joint
● ●
Check tire condition and inflation pressure ● ●
Check chain and chain guides for wear, force fit and tension. ● ●
Check screws on pinion and chain sprocket for locking devices and a tight fit. ● ●
Lubricate chain ● ●
Check wheel bearings and jerk damper for play
●
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Perform complete fork maintenance ●
Perform complete suspension strut maintenance ●
Perform complete reversing lever maintenance ●
Clean and lubricate steering-head bearing and sealing elements ●
Clean and adjust the carburetor ●
Treat the electrical contacts and switches with contact spray ●
Treat battery connections with contact grease ●
Change the brake fluid
●
WHEELS
CHASSIS
BRAKES
ADD-ON-PARTS
CARBURETOR
ENGINE
640 LC4
640 LC4 SUPERMOTO
every 2 years
or 20000 km
at least
once a year