English, Periodic maintenance schedule – KTM 85SX User Manual

Page 16

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ENGLISH

15

PERIODIC MAINTENANCE SCHEDULE

»

85 SX 2006

IMPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER

Every 20 hours

Every 40 hours

At least once a year

Every 2 years

Clean and adjust carburetor

z

Check the reed-type intake valve for wear

z

z

Check the wear on the clutch disks and length of the clutch springs

z

z

Check the cylinder and piston for wear

z

z

Check function of exhaust control

z

z

Check piston pin bearing

z

Replace the crankshaft main bearings

z

Replace the conrod bearings

z

Check the entire transmission, the shift mechanism and bearings

z

Complete maintenance of fork

z

z

Complete maintenance of shock absorber

z

Clean and grease steering head bearings and gasket elements

z

Replace the sealing cup for the foot brake cylinder

z

z

Replace the glass-fiber yarn filling in the silencer

z

z

Treat electric contacts and switches with contact grease

z

Change break fluid

z

z

z

85 SX 2006

IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER

before each start

after every cleaning

for cross country use

once a year

Check gear box oil level

z

Check brake fluid level

z

Check brake pads for wear

z

Lubricate and adjust cables and nipples

z

Bleed fork legs regulary

z

Remove and clean dust bellows regularly

z

Clean and lubricate chain, check tension and adjust if necessary

z

z

Clean air filter and filter box

z

z

Check tires for pressure and wear

z

Check cooling liquid level

z

Check fuel lines for leaks

z

Empty and clean float chamber

z

z

Remove, clean and oil the throttle slide

z

Check all control elements for smooth operation

z

Check brake performance

z

z

Treat blank metal parts (with the exception of brake and exhaust systems)

z

with wax-based anti corrosion agent
Check tightness of screws, nuts and hose clamps regularly

z

NOTE: IF THE INSPECTION ESTABLISHES THAT PERMISSIBLE TOLERANCES ARE EXCEEDED, THE RESPECTIVE COMPONENTS

MUST BE REPLACED.

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