Operating schematic, Electrical diagrams, Ln-8 – Lincoln Electric LN-8 SVM132-A User Manual

Page 94

Advertising
background image

G-4

ELECTRICAL DIAGRAMS

LN-8

OPERATING SCHEMATIC

5

4

2
3

6

1

32A
531

4
504

502
2

2

4

1CR

504

N.A.

32

32A

5 AMP CIRCUIT

BREAKER

TP201

C204

77

76

75

R20

T1

526

525A

C205

525

R205

523

524

S1

R204

S2

536

R202

D205

529

2CR

528

D204

1CR

C201

R206

SCR

531

C202

R203

C203

(R)

(W)

627

S3

683

682

1CR

D201

D202

C206

R201

626

F201

531

1CR

32A

7

32A

D103

D104

C107

PT101

C109

7

TP101

SCR101 SCR102

C108

PT101

D107

D105

D106

539

R123

541

(B)

(U)

R118

DZ101

R105

R127

R111

R109

R113

C105

C106

PT101

R106

C112

QU101

R107

R129

D113

C103

D102

R108

R112

C111

D101

D114

D108

539

R125

R124

R126

R128

R119

R120

D111

Q103

D110

S

F

Q101

R114

D109

R116

R117

C113

635

R115

C104

R102

R121

Q102

R122

D112

L101

R103

R110

R9

632

631

C110

634

R101

C102

A

B

CV VV

S304

R309 C306

Q302

C305

C303

DZ302

R310

C304

PT301

C302

R306

R302

QU301

R308

R305

R303

R304

Q301

C307

R301

DZ301

C301

D301

D302

D303

D304

TP301

R311

CONTROL CIRCUIT (BOARD #1)

C101
C102
C103
C104
C105

1MFD
2MFD
39MFD ~10%
4.7MFD
.10MFD

C106, C110,C111
C112, C113

.02 MFD

C107, C108

.047MFD

C109

.005MFD

D101
D102
D103
D104
D105
D106
D107
D108
D109
D110
D111
D112
D113
D114

1A.
1A.
1A.
1A.
16A.

1A.
1A.
1A.
1A.
1A.
1A.
1A.
20V.

16A.
16A.

DZ101

R101
R102
R103
R105
R106
R107
R108
R109
R110
R111
R112
R113
R114
R115

6.8K

10K
4.7K
4.7K

33K
33K
750

27K
39K
10K
68K

2K TRIMMER

15

50K TRIMMER

R116
R117
R118
R119
R120
R121
R122
R123
R124
R125
R126
R127
R128
R129

10K
22K

27K
15K
1.5K
10K

150

15K

4.7K 4W

.25 7W
1K TRIMMER

1K TRIMMER

1K

4.7K 4W

L101
Q101
Q102
Q103
QU101
TP101
SCR101
SCR102
PT101

5.6MH
2N4125
2N4123
2N5815
2N6027
TRANSIENT PROTECTION
12A 400V
12A 400V
1:1:1 PULSE TRANSFORMER

RELAY CIRCUIT (BOARD #2)

C201
C202
C203
C204

1CR
D201

50MFD
.02MFD
50MFD
.005MFD

C205
C206

.005MFD

50MFD

3PDT 24V.D.C.
1A.

D202
D203
D204
D205

1A.
1A.
1A.
1A.

R201

40 12W

R202
R203
R204
R205
R206

100
100K
27
4.7K
1K

F201

1/2A 125V CR 250V
SLOW BLOW FUSE

SCR201 4A 400V
TP201

TRANSIENT PROTECTION

VARIABLE VOLTAGE CIRCUIT (BOARD #3)

C301
C302
C303
C304
C305
C306, C307

2MFD
.10MFD
.01MFD
.047MFD
.01MFD
.02MFD

D301
D302
D303
D304

1A.
2A.
3A.
4A.

DZ301

62V

DZ302

10V

Q301
Q302

2N3393
2N4125

PT301

1:1:1 PULSE TRANSFORMER

TP301

TRANSIENT PROTECTION

R301
R302
R303
R304
R305
R306
R307
R308
R309
R310
R311

6.8K

3.3K

100

5.6K (2%)
1K (2%)
3.9K (2%)

4.7K 2W

5K TRIMMER
15
47
68

S304

POWER SOURCE
SELECTOR SWITCH

QU301

UJT

COMPONENTS NOT ON P.C. BOARD

R4
R9

T1

S1
S2
S3

R20

2CR
4CR

2 50W
5K 2W POT.
10K 2W POT.
110-24V TRANSFORMER
REED SWITCH (ACTUATED BY WELDING CURRENT)
GROUNDING LEAD PROTECTOR
SPST GUN SWITCH
SPDT INTERLOCK SWITCH
SPDT DIRECTION SWITCH

LEAD COLOR CODING

B - BLACK

W - WHITE

R - RED

U - BLUE

SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT

BOARD MAY CHANGE WITHOUT AFFECTING THE INTER-

CHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM

MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY

OF CONTROLS HAVING A COMMON CODE NUMBER.

GND LEAD
PROTECTOR

COIL

.1

R4

31

GND

N.B.

CASE GROUNDING
SCREW

FOR VARIABLE VOLTAGE P.C. BOARD L5039-1 OR HIGHER,
USE M16441 SCHEMATIC FOR COMPONENT VALUES AND

CIRCUIT CONNECTIONS

WIRE

FEED

MOTOR

FIELD

TO POWER

SOURCE TO

OPERATE

CONTACTOR

GND LEAD

PROTECTOR
SWITCH

THERMAL

CIRCUIT

BREAKERS

TH1

M16802 SCHEMATIC FOR COMPONENT VALUES AND
CIRCUIT CONNECTIONS

GND 541 543

567

568

21

CASE

GROUNDING

SCREW

N.A. JUMPER PLUG IS REMOVED AND CONNECTOR "B" IS PLUGGED INTO

OPTIONAL BURNBACK P.C. BOARD. SEE S15123 FOR OPERATING
SCHEMATIC.

N.B. RESISTOR USED ON CODES 9090 AND BELOW ONLY. FOR CODES

ABOVE 9090 THE GROUNDING LEAD PROTECTOR CONNECTS
DIRECTLY TO THE CASE GROUNDING SCREW.

VARIABLE VOLTAGE CONTROL CIRCUIT TO RIGHT OF THIS LINE. TO
OPERATE LN-8 WHEN THIS CIRCUIT IS NOT INSTALLED IN UNIT,

POINT "A" TO "B" IS JUMPERED.

PER E1537

ELECTRICAL SYMBOLS

METER KIT RECEPTACLE

PT301

21

POWER

SOURCE

TO

ARC

VOLTAGE

568

567

TO

GUN

CABLE

LN-8

SHUNT

D203

522

201

C101

R307

FOR CONTROL P.C. BOARDS L5767-1 AND HIGHER, USE

637

12-3-92E

M14680

G-4

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided
for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

Advertising