Troubleshooting & repair, Wire feed drive motor test – Lincoln Electric NA-5S User Manual

Page 102

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F-49

TROUBLESHOOTING & REPAIR

F-49

TEST PROCEDURE

1. Remove the wire feed motor connec-
tor from the NA-5 control box.

2. Using the ohmmeter, measure the
resistances per the table below. Also
see Figure F.5.

3. If the motor resistance test is good,
proceed to the

Motor Applied Voltage

Test.

MOTOR APPLIED
VOLTAGE TEST

1. Carefully connect the isolated 120

VDC supply (SUPPLY TURNED
OFF)
to pins C and D on the motor
connector.

2. Carefully connect the variable 0 to 90

VDC supply (SUPPLY TURNED
OFF)
to pins A and B on the motor
connector. (See Table F.1.)

3. Apply field voltage first (pins C and

D) to the motor. Then, slowly apply
the armature voltage to pins A and B.
(See Table F.1).

4. The motor should run, and the speed

should vary with changes to the
armature voltage.

5. If the motor does NOT run and

change speed correctly, the motor or
gear box may be faulty.

6. To stop the motor, REMOVE THE

ARMATURE VOLTAGE FIRST (pins
A and B).

WIRE FEED DRIVE MOTOR TEST

(Continued)

NA-5

TEST POINTS

RESISTANCE

DC VOLTAGE

Lead #539 to lead #541

4 to 5 ohms

0 to 90 VDC

armature

Lead #626 to lead #627

750 to 850 ohms

90 to 120 VDC

field winding

All leads

500,000 ohms

NONE

to min.

motor shell

(Except lead #67)

Lead #67 to motor

zero ohms

Not Applicable

shell

FIGURE F.5 WIRE FEED DRIVE MOTOR

CONNECTOR PINS.

F

A

B

C

D

E

#541

#539

#67

#627

#626

MOTOR
CONNECTOR
PINS

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