Troubleshooting and repair, Output diode bridge rectifier – Lincoln Electric POWER MIG SVM157-A User Manual

Page 68

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F-34

TROUBLESHOOTING AND REPAIR

F-34

POWER MIG 200

OUTPUT DIODE BRIDGE RECTIFIER REPLACEMENT (CONTINUED)

PROCEDURE

1. Using a 3/8” nutdriver, remove the left side of the

case wraparound cover.

2. Locate the output diode bridge rectifier. See

Figure F.12.

3. Using a 1/2” nutdriver label and remove the four

thick black leads connected to the rectifier.

NOTE: Be sure to label lead terminals also.
Take note of washer placement upon removal.

4. Label and remove leads 104A and 104B. See

Wiring Diagram.

5. Using a 5/16” nutdriver locate and remove the

four bolts mounting the rectifier bracket to the
bottom of the machine. These bolts can be
accessed easily from the bottom of the machine.
See Figure F.13.

6. Carefully manipulate the output diode bridge

rectifier and the mounting bracket out of the left
side of the machine.

7. Using a 1/2” nutdriver remove the three bolts

mounting the bracket to the rectifier. The rectifi-
er is now ready for repair or replacement. See
Figure F.13.

8. Mount the new rectifier to the mounting bracket

using the three 1/2” bolts.

9. Carefully manipulate the rectifier and mounting

bracket as a one back into the machine to its
proper location.

10. Mount the unit to the bottom of the machine

using the four 5/16” mounting bolts previously
removed.

11. Reconnect leads 104A and 104B previously

removed.

12. Reconnect the four thick black leads previously

labeled and removed using a 1/2” nutdriver.

13. Replace the left side of the case wraparound

cover.

OUTPUT DIODE
BRIDGE
RECTIFIER

FIGURE F.12. - OUTPUT DIODE BRIDGE RECTIFIER LOCATION

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