Maintenance, Transmission oil, Front gearcase (demand drive) fluid – Polaris Sportsman 9920632 User Manual
Page 102
 
99
MAINTENANCE
Transmission Oil
Transmission Oil Change
1. Remove the fill plug.
2. Place a drain pan under the
gearcase.
3. Remove the drain plug. Allow
the oil to drain completely.
4. Clean and reinstall the drain
plug. Torque to 20-25 ft. lbs. 
(27-34 Nm).
5. Add 32 oz. (948 ml) of the
recommended oil.
6. Reinstall the fill plug. Torque to 20-25 ft. lbs. (27-34 Nm).
7. Check for leaks. Dispose of used oil properly.
Front Gearcase (Demand Drive) Fluid
Always check and change the demand drive fluid at the intervals out-
lined in the Periodic Maintenance Chart beginning on page 85. We rec-
ommend the use of Demand Drive LT Premium Fluid. Use of other 
fluids may result in improper operation of components. See page 143 for 
the part numbers of Polaris products.
Maintain the fluid level at 
the bottom of the fill hole 
threads. See below for 
capacity.
The fill plug is located on 
the right side of the 
demand drive unit. The 
drain plug is located on the 
bottom right side of the 
unit.
Demand Drive Capacities
Standard Demand Drive
9 oz. (265 ml)
Demand Drive with ADC
9.3 oz. (275 ml)
Drain
Plug
Drain Plug
Fill
Plug
Fill Level