Powermatic 209 - Manual (Page 3)

3
Table of Contents
Warranty and Service.................................................................................................................................... 2
Table of Contents.......................................................................................................................................... 3
Warning......................................................................................................................................................... 4
Introduction ................................................................................................................................................... 6
Features ........................................................................................................................................................ 6
Specifications ................................................................................................................................................ 7
Unpacking ..................................................................................................................................................... 8
Assembly....................................................................................................................................................... 9
Knife Gauge (model 209 only)................................................................................................................... 9
Handwheel................................................................................................................................................. 9
Extension Tables ..................................................................................................................................... 10
Dust Hood................................................................................................................................................ 10
Electrical Connections ............................................................................................................................. 10
Extension Cords ...................................................................................................................................... 11
Adjustments ................................................................................................................................................ 11
Belt Tension............................................................................................................................................. 11
Table Rollers ........................................................................................................................................... 11
Cutterhead............................................................................................................................................... 12
Knife Adjustments (Model 209 only)........................................................................................................ 12
Replacing and Re-setting Knives (Model 209 only) ................................................................................ 13
Replacing or Rotating Knife Inserts (Model 209HH only)........................................................................ 14
Work Table Parallel to Cutterhead .......................................................................................................... 15
Know the Transmitting Rollers of Your Planer (Figure 23)..................................................................... 15
Anti-Kickback Fingers.............................................................................................................................. 16
Infeed and Outfeed Roller Spring Tension.............................................................................................. 16
Height of Infeed Roller, Chipbreaker, Pressure Bar and Outfeed Roller ................................................ 16
Infeed Roller Height................................................................................................................................. 17
Chipbreaker Height.................................................................................................................................. 17
Pressure Bar Height ................................................................................................................................ 18
Chip Deflector.......................................................................................................................................... 18
Feed Speed Control ................................................................................................................................ 18
Changing Accessories for Lowest Feed Speed ...................................................................................... 18
Return Rollers.......................................................................................................................................... 19
Depth of Cut ............................................................................................................................................ 19
Maintenance................................................................................................................................................ 20
Lubrication ............................................................................................................................................... 20
Troubleshooting: Operating Problems ........................................................................................................ 22
Troubleshooting: Mechanical and Electrical Problems ............................................................................... 23
Optional Accessories .................................................................................................................................. 24
Replacement Parts...................................................................................................................................... 24
Cutterhead Assembly .............................................................................................................................. 25
Parts List: Cutterhead Assembly ............................................................................................................. 26
Base Assembly........................................................................................................................................ 28
Parts List: Base Assembly....................................................................................................................... 29
Gearbox Assembly .................................................................................................................................. 30
Parts List: Gearbox Assembly ................................................................................................................. 31
Stand Assembly....................................................................................................................................... 32
Parts List: Stand Assembly ..................................................................................................................... 33
Parts List: Table Assembly...................................................................................................................... 34
Electrical Connections – 3 Phase, 230 Volt only ........................................................................................ 36
Electrical Connections – 3 Phase, 460 Volt only ........................................................................................ 37