Troubleshooting, Drive belt wear/burn – Polaris Sportsman 550 EFI User Manual

Page 133

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129

TROUBLESHOOTING

Drive Belt Wear/Burn

Possible Cause

Solution

Driving onto a pickup or

tall trailer in high range

Use low range during loading.

Starting out going up a

steep incline

Use low range or turn around using the K-turn (see page

66).

Driving at low RPM or

ground speed (3-7 MPH)

Drive at a higher speed or use low range more frequently.

See page 111.

Insufficient warm-up at

low ambient tempera-

tures

Warm the engine at least 5 minutes. With the transmission

in neutral, advance the throttle to about 1/8 throttle in

short bursts, 5 to 7 times. The belt will become more flex-

ible and prevent belt burning.

Slow/easy clutch engage-

ment

Use the throttle quickly and effectively.

Towing/pushing at low

RPM/low ground speed

Use low range only.

Utility use/plowing

Use low range only.

Stuck in mud or snow

Shift the transmission to low range and carefully use fast,

aggressive throttle application to engage clutch.
WARNING! Excessive throttle may cause loss of control

and vehicle overturn.

Climbing over large

objects from a stopped

position

Shift the transmission to low range and carefully use fast,

brief, aggressive throttle application to engage clutch.
WARNING! Excessive throttle may cause loss of control

and vehicle overturn.

Belt slippage from water

or snow ingestion into the

PVT system

Dry out the PVT. See page 111. Inspect clutch seals for

damage if repeated leaking occurs.

Clutch malfunction

See your Polaris dealer.

Poor engine performance Check for fouled plugs or foreign material in gas tank or

fuel lines. See your dealer.

Slippage from failure to

warm up belt

Always warm up the belt by operating below 30 mph for

one mile (5 miles or more when temperature is below

freezing).

Wrong or missing belt

Install the recommended belt.

Improper break-in

Always break in a new belt and/or clutch. See page 53.

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