Maintenance, Transmission oil, Front gearcase (demand drive) fluid – Polaris Sportsman 500 EFI X2 User Manual

Page 99

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99

MAINTENANCE

Transmission Oil

Transmission Oil Change

1. Remove the fill plug.

2. Place a drain pan under the

gearcase.

3. Remove the drain plug. Allow

the oil to drain completely.

4. Clean and reinstall the drain

plug. Torque to 20-25 ft. lbs.
(27-34 Nm).

5. Add 32 oz. (948 ml) of the

recommended oil.

6. Reinstall the fill plug. Torque to 20-25 ft. lbs. (27-34 Nm).

7. Check for leaks. Dispose of used oil properly.

Front Gearcase (Demand Drive) Fluid

Always check and change the demand drive fluid at the intervals out-
lined in the Periodic Maintenance Chart beginning on page 85. We rec-
ommend the use of Demand Drive LT Premium Fluid. Use of other
fluids may result in improper operation of components. See page 143 for
the part numbers of Polaris products.

Maintain the fluid level at
the bottom of the fill hole
threads. See below for
capacity.

The fill plug is located on
the right side of the
demand drive unit. The
drain plug is located on the
bottom right side of the
unit.

Demand Drive Capacities

Demand Drive with ADC

9.3 oz. (275 ml)

Drain

Plug

Drain Plug

Fill

Plug

Fill Level

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