Raypak RAYTHERM 133-4001 - Manual (Page 3)

WARNINGS 4
Pay Attention to These Terms 4
MODEL IDENTIFICATION 5
RECEIVING EQUIPMENT 6
CERTIFICATIONS 6
BOILER TYPES 6
Type H1 - Mechanical Modulating 6
Type H2 - Motorized Modulating 6
Type H3 - 2-Stage Controls 6
Type H4 - On-Off Controls 6
Type H5 - Mechanical Modulating 6
Type H9 - 4-Stage 6
INSTALLATION 7
Installation Codes 7
Installation Base 7
Clearances 7
Outdoor Boilers 8
High-Wind Conditions (Outdoor Units Only)8
Combustion and Ventilation Air 8
(Indoor Units Only) 8
Venting 9
Indoor Installations 10
Vent Piping 13
Vent Damper Installation 15
Plumbing 16
Gas Supply Connections 16
CONTROLS 21
Economaster Controls 21
Electronic Ignition 21
Operating Controls 21
Limit Controls 23
ELECTRICAL CONNECTIONS 24
START-UP 25
Before Start-Up 25
General 25
CONTENTS
3
Filling System - Heating Boilers 25
Ethylene Glycol Systems -
Heating Boilers 25
Initial Start-Up - Pump And Motor 25
For Models with Automatic Gas Valves 28
After Start-Up 28
Standing Pilot Checkout
Procedure 28
Intermittent Pilot System
Checkout (S8600) 28
Inspections 29
Burners 29
Controls 29
Suggested Inspection Schedule 29
LOW NOx BOILERS 30
Models 181 to 401 30
Operation 30
Start-Up (S8600M) 30
Blower Adjustment 30
Visual Inspection 30
Electrical 30
Flame Roll-Out Safety Switch 31
Service 31
Burner Tray Removal 31
Gas Valve Removal 31
Main Burner and Orifice Removal 31
Pilot Removal 32
Combustion Fan Removal 32
TROUBLESHOOTING 33
Service 38
Repair Section 38
REPLACEMENT PARTS 41
WARRANTY 42