Assembly – Troy-Bilt 12234 User Manual

Page 5

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INTRODUCTION

Carefully read these instructions in their entirety before you
attempt to assemble or operate your new equipment.

UNPACKING INSTRUCTIONS

1. Inspect your machine immediately. If you find or suspect
damage to the carton or contents, contact your local autho-
rized dealer or the Factory for assistance.
2. Remove any packing material. Check for loose parts
before discarding the packing material or carton. Loose parts
include:

(2)

Long Bushings

3. Perform the assembly on a clean, level surface. Be careful
not to severely bend any of the control cables on the unit.

ASSEMBLY STEPS

STEP 1: UNFOLD AND ADJUST HANDLEBAR

IMPORTANT: Be careful not to pinch any control cables.
Push the cables out and away before swiveling the handlebar.
1. Loosen the two handlebar knobs (A, Figure 1) and unfold
the handlebar into the operating position. Do not use force
— if there is binding, continue to loosen the knobs.
2. There are two height setting holes in the upper handlebar.
The unit is shipped with the handlebar knobs in the lowest
height setting holes. If this height is correct for you, simply
tighten the two handlebar knobs. If desired, reposition the
handlebar knobs, mounting screws and washers in the other
set of holes.
3. Check the six (6) plastic ties (C, Figure 1). Ties must be
positioned as shown.
NOTE: There is only one handlebar storage position – folded
over and down as originally shipped.

STEP 2: INSPECT AND TIGHTEN HARDWARE

Check all nuts, bolts and screws on your unit and tighten as
needed.

Tools Needed to Check for Loose Hardware:
Adjustable wrench
Slotted-head screwdriver
Phillips-head screwdriver
7/16" socket and extension

(to check hardware at ends of handlebar)

STEP 3: ADD MOTOR OIL TO ENGINE

IMPORTANT: The engine is shipped without oil in the
crankcase. Do not start the engine without first adding motor
oil. Severe engine damage will result if the engine is run
without motor oil.

1. Refer to the separate Engine Owner’s Manual for motor oil
specifications and capacities.
2. Add oil as described in the Engine Owner’s Manual (the
engine is a vertical type, GX 31 model).

Assembly

2

Section

Figure 1

C

C

A

A

C

B

C

C

C

5

To prevent personal injury or property damage, do not start
the engine until all assembly steps are complete and you
have read and understand the safety and operating instruc-
tions in this manual.

WARNING

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