Troy-Bilt 52065 - Manual (Page 6)

Assembly
2
Section
6
INTRODUCTION
Carefully follow these assembly steps to
correctly prepare your machine for use. It
is recommended that you read this Sec-
tion in its entirety before beginning
assembly.
NOTE: If an assembly step applies only to
certain models, those models are noted at
the beginning of that step. Otherwise, a
step applies to all models.
INSPECTION AFTER DELIVERY
Inspect your machine immediately upon
delivery. Be sure that neither the carton
nor the contents have been damaged.
If you find or suspect any damage, contact
the carrier (trucking company) right away.
Inform them of the specific damage and
that you wish to file a claim. To protect
your rights, be sure to put this in writing
to the carrier within 15 days after your
machine arrives. Please let us know if you
need assistance with this matter.
IMPORTANT: The engine is shipped with-
out motor oil in its crankcase. Motor oil
must be added before starting the engine.
NOTE: LEFT and RIGHT sides of the unit
are as viewed from the operator’s position
behind the handlebars.
Tools/Supplies Needed:
• (1) Utility Knife or Scissors
• (2) 1/2" (or adjustable) Wrenches
• (2) 7/16" Wrenches (one with a
boxed end)
• Motor Oil (see engine manual for oil
specifications and amount needed)
ASSEMBLY STEPS
STEP 1: UNPACKING UNIT
1. Remove any protective packaging (plas-
tic film and cardboard) from the handlebar
and the unit.
2. Carefully remove the handlebar (do not
pinch or kink the attached cable) before
removing the unit from the carton.
3. Check that you have received the fol-
lowing items:
• Trimmer/Mower Assembly (A, Figure
2-1)
• Extra Trimmer Line (B, Figure 2-1): six
each of heavy-duty gauge .130" dia. line
and extra heavy-duty gauge .155" dia.
line.
• The following are packaged separately:
(3) Plastic Cable Tie
(1) Hex Hd. Screw, 1/4-20 x 2
(1) Hex Locknut, 1/4-20
(2) Hex Hd. Screw, 5/16-18 x 1-1/2
(2) Hex Locknut, 5/16-18
STEP 2: INSTALL HANDLEBAR
1. Remove the plastic tie and tape that
secure the control bail (G, Figure 2-2) to
the handlebar (A).
NOTE: Do not pinch or kink the cable that
is attached to the handlebar.
2. Carefully lift the handlebars (A, Figure
2-2) to the rear of the unit and align the
handlebar legs with the handlebar support
bracket (B).
3. Route the trimmer head control cable
(C, Figure 2-2) to the outside of the
handlebar.
4. Select the low or high height setting
holes in the handlebar legs and attach the
legs to the support bracket (B) using two
5/16-18 x 1-1/2 hex hd. screws (D) and
5/16-18 locknuts (E).
IMPORTANT: Adjust the handlebars as
close as possible to waist level so that
your arms are at a comfortable height.
This position will result in less pressure on
the mower wear cup (located at bottom of
trimmer head), making the unit easier to
roll and reducing wear to the wear cup.
5. Use two cable ties (F, Figure 2-2) to
secure the trimmer head control cable (C)
to the handlebar at the locations shown.
STEP 3: ATTACH THROTTLE CONTROL
LEVER TO HANDLEBAR
1. The throttle control cable (H, Figure 2-
3) is attached to the engine. Gently unwind
the cable and position the Throttle Control
Lever (I) on the outside of the right handle-
bar, next to the throttle control decal.
2. Attach the lever with a 1/4-20 x 2 hex
hd. screw (J, Figure 2-3) and 1/4-20 hex
locknut (K).
3. Use a cable tie (L, Figure 2-3) to secure
the cable to the handlebar, as shown.
STEP 4: ADD MOTOR OIL
1. The engine is shipped without motor
oil which MUST BE ADDED before the
engine is started.
2. See the separate engine manual for fill-
ing instructions and for oil specifications.
The engine must be level when checking
the oil level. In ambient temperatures
above 40
0 F, use a high-quality, SAE #30
weight detergent oil classified for Service
SF, SG or SH. Use no special additives.
Do not mix oil with fuel.
STEP 5: CHECK TRIMMER
HEAD HARDWARE
Check that the two bolts (M, Figure 2-4)
on the trimmer head are tightened
securely. You can rotate the trimmer
head, as needed.
IMPORTANT: The trimmer head hardware
is permanently installed and is not remov-
able. Do not attempt to replace the hard-
ware.
NOTE: The hole in the top, front end of
the mower deck is an access point that
allows the trimmer head assembly to be
serviced.
To prevent personal injury or property
damage, do not start the engine until all
assembly steps are complete and you
have read and understand the safety and
operating instructions in this Manual.
WARNING