Adjustments, Wheel gear cable, Forward clutch belt – Troy-Bilt Pro Line User Manual

Page 19

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Adjustments

Wheel Gear Cable

When the Wheel Gear Lever is in DISENGAGE, the wheels will roll

freely (freewheel). The wheels should not roll freely when the

lever is in ENGAGE. If the wheels roll freely when the Wheel Gear

Lever is in ENGAGE, the wheel gear cable needs to be adjusted as

described below.

With the engine shut off and the spark plug wire

disconnected, put the Wheel Gear Lever in ENGAGE.
Loosen the top adjustment nut on the wheel gear

cable bracket that is located on the left side rear of the

transmission. See Fig. 6-3.

Push the wheel gear cable down and roll the tiller slightly

forward or backward until the eccentric lever engages

(locks) the wheels. Hold the cable in that position and

tighten the top and bottom adjustment nuts.
Move the Wheel Gear Lever to ENGAGE and DISENGAGE

several times to check the adjustment. The wheels should

not roll when the lever is in ENGAGE, but they should roll

when the lever is in DISENGAGE. Readjust the cable as

required.

Forward Clutch Belt

Maintaining the correct belt tension is important to good tilling

performance and long belt life. A loose belt will slip on the

engine and transmission pulleys and cause the tines and wheels

to slow down — or stop — even though the engine is running at

full speed. A loose belt will also result in premature belt wear.
While checking the belt tension, also check for cracks, cuts or

frayed edges. A belt in poor condition should be replaced as

soon as possible.

1.

2.

3.

4.

Tension on a new forward clutch belt should be checked after

the first two (2) hours of operation and after every ten (10) hours

of operation after that. See Fig. 6-4.

Before checking, shut off the engine, allow the engine

and muffler to cool down, disconnect the spark plug wire

remove the ignition key on electric start models.
The coiled part of the forward clutch spring measures 2”

in length when the Forward Clutch Control levers are not

pulled up. Pull either the Forward Clutch Control Lever

up against the handlebar and measure the length of the

coil on the forward clutch spring. Tension is correct if the

length of the extended coil is 2-1⁄2”. The forward clutch

control cable needs adjustment if the extended length of

the coil is not 2-1⁄2”. See Fig. 6-5.

1.

2.

Adjustment Nut

Eccentric Lever

Wheel Gear Cable

Adjustment Nut

Figure 6-3

Forward

Clutch

Belt

Figure 6-4

Figure 6-5

Forward

Clutch

Cable

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