Install water piping, 2 — boiler manual – Ultra electronic -155 User Manual

Page 16

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Part number 550-100-026/0404

GAS

-

FIRED

WATER

BOILER

SERIES

2 — Boiler Manual

16

Install water piping

(continued)

3

Figure 8

Circulator zoning plus optional
DHW piping

Zoning with circulators

1. Connect boiler to system as shown in Figure 8 when

circulator zoning. The boiler circulator cannot be used
for a zone. It must supply only the boiler loop.

2. Install a separate circulator for each zone.
3. When using a closed-type expansion tank, connect

the expansion tank and make-up water piping as
shown in Figure 4, page 13.

4. Connect DHW (domestic hot water) piping to indirect

storage water heater as shown.

The

PhD Control Module turns off

space heating during DHW heating. The
boiler circulator will turn off, preventing
hot water from circulating to the system.
The flow/check valve shown on the boiler
outlet piping prevents gravity circulation
in the boiler loop during DHW heating.

Legend

Figure 8

1

Ultra boiler

2

Indirect water heater (DHW), if used

3

Boiler relief valve (see page 12 for piping details)

4

Relief valve discharge piping (see page 12 for details)

5

DHW circulator (see page 14 for suggested sizing)

6

Isolation valves

7

System circulator

8

Diaphragm (or bladder) type expansion tank (see page 12
for piping of closed-type expansion tank, if used)

9

Air separator [with automatic air vent only on systems
using diaphragm (or bladder) type expansion tank]

10 Flow/check valves (with weighted seats to prevent gravity

circulation)

11 Purge/drain valves

12 Boiler circulator

14 Zone circulators, typical

20 Make-up water supply

21 Primary/secondary connection

NOTE 1:

To ensure adequate flow rate through the
boiler, use the following pipe size on all boiler
loop piping (connecting boiler to and from
the primary/secondary connection, item 21):
Ultra-80 or Ultra-105 – 1" or larger.
Ultra-155 or -230 – 1¼" or larger.
Ultra-310 – 1½" or larger.

Use at least the minimum piping size above
and pipe the boiler using only primary/
secondary piping as shown. Failure to
follow these guidelines could result in
system problems.

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