Wayne-Dalton 8000 - Manual (Page 3)

3
Step 3: Inside Handle/ Lock Assembly
Step 2: Outside Lock Handle Assembly
8000/PR9000 & PR9050 Series doors (see Fig. 4),
align the outside handle assembly with the handle
pointing towards the floor and insert the assembly
through the previously drilled 3/4” diameter holes in
the section. Secure the outside lock handle to the section
with (2) #10 phillips head screws.
9000 Series & Wood doors (see Fig. 5), align the
outside handle assembly with the handle pointing
towards the floor and insert the assembly through the
previously drilled 3/4” diameter holes in the section.
With the outside lock placed in the section, place the
center lock stile over the shank of the outside lock
handle, secure the center lock stile with foam tape (8300/
8500 Series & Wood doors will use the lock backup
plate with no foam tape). Secure the outside lock handle
to the section by placing the (2) #10 phillips head
machine screws through the lock stile into the lock
section.
Fig. 4
Fig. 5
OUTSIDE
HANDLE
3/4” DIA.
HOLES
#10 PHILLIPS
HEAD SCREWS
HANDLE
SHANK
3/4” DIA.
HOLES
OUTSIDE
HANDLE
#10 PHILLIPS
HEAD SCREWS
HANDLE
SHANK
FOAM TAPE
RELEASE DISK
TABS TO BE ALIGN
WITH DRIVE PLATE
CABLE TABS
All 8000/9000 Series & Wood doors (see Fig.6-8),
hold the spacer-disk-plate assembly with the large notch
of the release disk pointing up, remove the drive plate
and spacer. Hook the lockbars over the tabs in the
release disk (see Fig. 6).
Reassemble the spacer disk and drive plate (see Fig.7)
Make sure the tabs in the release disk align with the
grooves in the drive plates and the large diamater of
the spacer is towards the release disk.
Hold the handle which is pointing towards the floor
with one hand and place the spacer-disk-plate assembly
over the square steel shank of the outside handle. Push
the retainer nut onto the shank until the freeplay in the
assembly is taken up. Operate the lock to make sure it
functions properly. If the lock operates too hard, loosen
the retainer nut slightly.
Place the inside handle over the extruded holes in the
release disk (see Fig.8). Secure the handle with (2)
1/4-20 x 1-3/4” self tapping screws. Insert the rim
cylinder through the trim ring and into the section with
the teeth side of the key pointing away from the outside
handle.
Fig. 6
Fig. 7
SHANK
(OUTSIDE HANDLE)
LOCK SPACER
RELEASE DISK
RETAINER
NUT
FEED CABLE THROUGH
HOLES IN CABLE TABS
LARGE NOTCH “UP”