Wayne ISP40 - Manual (Page 3)

Model ISP40
For Replacement Parts, call 1-800-237-0987
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Wayne Water Systems
100 Production Drive
Harrison, OH 45030 U.S.A.
1. Filter Cap
2. Through
Bolts (3)
3. Stainless
Steel
Filter
4. Motor, Power
Cord & Float
Switch
5. Power Cord,
Grommet &
Clamp
6. Impeller
Rotor
7. Volute
& Shaft
8. Conical Nut
& Thrust
Washer
Thrust
Bearing
10. Shield
www.waynepumps.com
1 Filter Cap 40020-001
2 Through Bolts 67048-001
3 Stainless Steel Filter 11024-001
4 Motor, Power Cord & Float Switch 66079-WYN1
5 Power Cord, Grommet & Clamp 66080-WYN1
6 Impeller Rotor 32085-002
7 Volute and Shaft 66081-WYN1
8 Conical Nut, Thrust Washer, Thrust Bearing 66082-WYN1
9 Jumper Wire * 31029-001
10 Shield 43005-001
11 Power Supply/Battery Charger 30215-001
* Not Shown
Replacement Parts List
Ref.
No.
Description ISP40
11. Power
Supply/Battery
Charger
3 6
Operating Instructions and Parts Manual Operating Instructions And Parts Manual Model ISP40
WYN1, and a 75 amp hour battery,
66901-WYN1.
The oversize battery case (included)
will accommodate two 12-volt SLA
batteries or two 12-volt deep cycle
marine batteries (up to a 27-frame
size). Retain blue foam pad to support
Wayne sealed lead-acid batteries.
Use new, identical batteries (from the
same manufacturer and of the same
capacity). When batteries wear out
replace them as a set. Chart 1 illustrates
the expected performance with various
battery combinations. Do not use
batteries rated below 40 amp hours.
Be certain that the area around the
batteries is well ventilated. Before
servicing the batteries, blow away
gasses by waving a piece of cardboard
near the batteries. Do not place
batteries directly on concrete floor.
Dangerous
hydrogen gas can
be released from batteries while
charging. Sparks can ignite the gas in
an enclosed space. Wear safety goggles
when connecting batteries. Battery
connections should be made in a well-
ventilated area.
Working in the
vicinity of lead acid
batteries can be dangerous. Before making
connections or servicing the batteries,
read and follow instructions in all
applicable instruction manuals. To reduce
the risk of battery explosion, follow the
instructions in this manual and those
published by the battery manufacturer, as
well as those of any other equipment used
in the surrounding area.
An assistant should be present or close
enough to come to your aid in the
event of an emergency. Have a reliable
source of fresh water and soap nearby
in case battery acid contacts clothing,
skin or eyes.
Wear eye and clothing protection when
working around lead acid batteries.
Avoid touching your eyes when
working around lead acid batteries.
If battery acid
contacts your
eye(s), flush with cold running water
for 10 minutes and seek immediate
medical attention. If acid contacts your
skin or clothing, wash immediately
with soap and water.
Never smoke or
allow a spark or
flame in the vicinity of the battery.
! WARNING
! WARNING
! DANGER
! DANGER
Avoid dropping
metal tools on the
battery posts because they may spark
or short-circuit the system or battery,
causing an explosion.
PS/BC Features
• Provides power to the pump
• Automatically charges and
maintains the charge to the
batteries
• Operates on 120-volt AC or 24-volt
DC (two 12-volt batteries)
• Sounds alarm if fuse is blown or
battery power is low
• The PS/BC can be left on the
batteries indefinitely. Light Emitting
Diodes (LEDs) keep you informed of
the system’s status (see Chart 2).
The Power Supply/Battery Charger is a 7
ampere, 24 volt automatic battery charger
for conventional wet cell and gelled
electrolyte type deep cycle lead-acid
batteries. The PS/BC is designed for use
with your Wayne Water System pump.
DO NOT USE for any other purpose.
! WARNING
PS/BC Installation
Use Power
Supply/Battery
Charger (PS/BC) indoors, in a well-
ventilated area. Do not expose PS/BC to
rain or snow. Do not use an extension cord.
Do not disassemble PS/BC. Be sure PS/BC
ventilation holes are unobstructed. If PS/BC
is dropped or damaged, do not operate;
return to manufacturer for service.
Risk of electrical
shock! Use a GFCI
(Ground Fault Circuit Interrupter)
receptacle to reduce the risk of fatal
electrical shock. Grounded receptacle
must be rated for at least 5 amps.
Always
disconnect AC
power and remove pump fuse before
connecting or disconnecting battery.
1. Select a suitable position on the floor
near the sump pit to place the battery
case. Be certain that the PS/BC power
cord will reach AC power, and that
the sump pump power cord will reach
the PS/BC. Make sure the battery case
vent holes are unobstructed. Make no
connections at this time.
! WARNING
! WARNING
NOTICE
www.waynepumps.com
12V
Battery
12V
Battery Jumper Wire
(Black)
Negative
Battery Cable
Figure 5- Battery connection: two 12-volt batteries equals a 24-volt battery
CHART 2 - PS/BC STATUS LIGHTS
LIGHT ON WHEN ACTION REQUIRED
Red AC power is connected None
Green Battery connected None
Yellow Battery voltage is below 23.2 volts – Replace batteries –
buzzer sounds flooding is possible
— OR —
Pump fuse blown – buzzer sounds Replace fuse
PS/BC
(Red)
Positive Battery Cable
Battery Information
(Continued)