Spicer Drive Axles Service Manual G & M User Manual

Page 2

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TABLE OF CONTENTS

Axle Identification ................................................................ 1
Model Identification Numbering System ........................ 2
Gear Set Identification ........................................................ 2
Axle Lubricant Recommendations .................................... 3
General Precautions ............................................................. 4

Safety
Rebuild Facilities
End Yokes and Flanges
Cleanliness

Features/Power Flow Diagrams .......................................... 5
Axle Components ................................................................. 6
Removal of Differential Carrier from Axle Housing ....... 7
Disassembly

Differential Carrier ............................................... 8
Ring Gear and Support Case ............................. 9
Differential ............................................................. 10
Pinion ...................................................................... 11

Cleaning and Inspection ..................................................... 12
Assembly

Pinion ...................................................................... 13
Pinion Position ...................................................... 15

Should an axle assembly require replacement compo-
nent parts, it is recommended that Spicer Heavy Axle
Service Parts be used. Spicer Heavy Axle Service Parts
are manufactured under the same rigid specification as
are original equipment axle components. This assures
the customer who uses genuine Spicer service parts,
maximum reliability for a Spicer Heavy Axle assembly.
They may be obtained through your vehicle manufac-
turer. The use of non-original Spicer service parts may

cause premature component failure and may void the
warranty.

The items included in this book are currently being
offered as service parts at the time of printing. The
part numbers and illustrations are provided specifically
for reference purposes only. Therefore, Spicer reserves
the right to update this manual without notice or
liability.

GENUINE SPICER SERVICE PARTS

Assembly

(Continued)

Pinion Setting ........................................................ 16
Differential ............................................................. 18
Ring Gear and Support Case ............................. 19

Differential Support Case Installation ............................. 20
Ring Gear and Tooth Contact Pattern ............................. 21
Sun Gear Retainer Installation........................................... 22
Installation of Carrier into Axle Housing ........................ 22
Wheel Bearing Adjustment ................................................ 23
Axle/Torque Specifications ................................................ 24
Two Speed Operating Instructions ................................... 25
Export Improvement for M230-T Model ......................... 26
Recommended Service Tools ............................................. 27

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