Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Intake- Ram-Air Intake System '99-03 - Manual (Page 8)

8
96885 v.3.0
Use the Bill of Materials chart and
the General Assembly Drawing to
reference component nomenclature
and location. Use caution when
working in the engine compartment.
Make sure the engine has been OFF
for several hours and cool.
You are about to install the Banks
Ram-Air Intake System. Read and
follow all steps before working on the
vehicle. Some components from the
stock air intake system will remain
in service. Take care when removing
stock air intake components to not
damage them.
1.
Disconnect both battery terminals
(if there is more than one battery,
disconnect both).
2.
Remove the battery cover by
releasing the tabs and pulling the
cover up. See Figure 2.
3.
Unfasten and remove the battery
retainer bolt located to the front of
the vehicle. See Figure 3. Retain for
re-use.
4.
Remove the Battery from the
vehicle and set aside.
5.
Locate the Intake Air Temperature
(IAT) sensor, see Figure 4. Remove
the sensor by gently twisting and
pulling out.
6.
Remove the Air Filter Minder by
gently twisting and pulling out of the
rubber grommet. See Figure 5.
7.
Loosen the hose clamp on the
air inlet and unlock the filter cover.
Remove the hose clamp, intake tube
and filter cover assembly from the
vehicle. See Figure 5.
8.
Loosen and remove the Four (4)
bolts that hold the Factory Battery tray
and Air Filter box assembly in place.
9.
Disconnect the front fresh air inlet
tube from the factory battery tray and
air filter box assembly. See Figure 6.
Section 2
RAM-AIR INSTALLATION
Figure 2