Monster exhaust system installation – Banks Power Chevy_GMC Trucks: Gas ’99 - 14 4.3,4.8,5.3,6.0,6.2,8.1 Exhaust- Monster Exhaust, Rear Quads '07-08 Chevy-GMC 1500 Silverado 1500, 6.0L V-8 Gas, Vortex Max User Manual

Page 6

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1.

Disconnect the negative (ground)

cable from the battery (if there is more

than one battery, disconnect both

negative cables). Secure the cable so

it cannot accidentally come in contact

with the post.

2.

Raise the vehicle and support it

securely with properly weight-rated

safety stands, ramps or a commercial

hoist. Take care to balance the vehicle

to prevent it from slipping or falling.

When using ramps, be sure the wheels

are centered squarely on the topsides.

Place the transmission in park

(automatic), set the parking brake and

securely block the wheels that are on

the ground.
CAUTION: DO NOT WORK UNDER

ANY VEHICLE SUPPORTED ONLY

BY A JACK. SEVERE INJURY MAY

RESULT.

3.

Loosen and remove the two (2)

nuts on the 2-bolt flange, retain for

reassembly. Remove the tailpipe

hanger pin from the rubber hanger.

Remove the rear muffler hanger pin

from the rubber hanger. Remove the

front muffler hanger pins from the

rubber hangers.
NOTE: Spray lubricant may assist in

hanger pin removal. Rubber hangers

can also be removed from the vehicle

to assist in tailpipe / muffler removal.

4.

Remove the tailpipe, muffler and

intermediate pipe assembly from the

vehicle

5.

Install the 2-bolt flange on the inlet

of the Banks intermediate pipe to the

factory flange. Loosely install the two

(2) factory 10mm nuts onto the factory

2-bolt flange studs.

6.

Install the front hanger clamp onto

the intermediate pipe outlet. Insert the

hanger pin into the vehicles rubber

hanger (see Figure 2).

7.

Install the Monster Muffler inlet

(Note the inlet labeling of the muffler)

onto the intermediate pipe outlet.

Orient the Monster logo such that is

visible from the passenger side and

parallel with the frame rail. Align the

clamp onto the muffler inlet (see

Figure 2).
NOTE: Once the pipe / muffler has

been completely engaged in the slip

joint, mark the pipe with a scribe or

tape for reference when tightening the

clamps later in the installation. Mark

each slip joint in this fashion.

8.

Install the rear muffler hanger

clamp onto the Monster Muffler outlet.

Insert the hanger pin to into the

vehicles rubber hanger (see Figure 2).
NOTE: All clamps should be positioned

at the beginning of the slots (on the

1

2

circle punch).

9.

Install the Banks Y-Pipe into the

muffler outlet such that the outlets

are pointing up. Install the 3” Exhaust

clamps onto each Y-Pipe outlet.

10.

Install the Banks hanger brackets

onto the rear of the frame rail. Be sure

the hanger pin is align parallel to the

frame rail and torque the hardware to

48ft-lb. See Figure 3.

11.

Install the supplied rubber

insulators onto the Banks hanger

bracket.

12.

Install the driver-side tailpipe onto

the left Y-pipe outlet. Install the driver-

side tailpipe hanger into the Banks

rubber insulator. See Figure 4.

13.

Install the passenger-side tailpipe

onto the right Y-pipe outlet. Install the

passenger-side tailpipe hanger into the

vehicle rubber insulator. See Figure 4.

Monster Exhaust System Installation

6

96523 v.1.0

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