Banks Power Chevy_GMC Trucks: Duramax LB7 (Diesel ’01 - 04 6.6L) Intake- Big Hoss Intake Manifold System '01-07 User Manual
Page 14
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96775 v.2.0
1.
Inspect manifolds for any chips or
debris that may have been left from
machining or handling. Spray inside
of manifolds with parts cleaners or
solvent if required.
2.
Lightly oil the o-rings on two- 20
SAE socket head hydraulic plugs and
install a plug in the back end of each
of the manifold castings. Tighten the
plugs using a ¾ inch Allen wrench. See
Figure 7.
3.
Install an M6 x 1.0 x 24mm stud in
the front plenum boss on the left hand
manifold. Apply Loctite to the short
thread end of the stud and tighten into
the manifold. See Figure 7.
4.
Install left and right inlet nipple
flanges and
1
∕
16
x 2.989 I.D. o-rings to
the front of each manifold using four
¼-20-x ¾ socket head cap screws per
flange. A small dab of gasket sealant or
RTV may be used to hold o-ring in place
during assembly.
Note: Suggest using Dow-Corning No.
III valve lubricant with silicone.
-END, SECTION 5-
Section 5
MANIFOLD SUB ASSEMBLY