Banks Power Ford Trucks: (Gas ’04 - 08 F-150 V6 & V8) Exhaust- TorqueTube system '04-08 F-150 5.4L (late-body) User Manual

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6.

Remove the driver side manifold

by lowering the manifold under the

truck on the inside of the frame rail.

Remove the dipstick tube by removing

the 10mm bolt that bolts the dipstick

to the head (retain bolt for re-use in

step 11). Use a small hammer to tap

the arm on the dipstick upward and

it will come out of the block. If your

vehicle is equipped with four-wheel

drive, disengage the forward coupling

of the front drive shaft from the front

axle by removing the four bolts at the

flange. This will allow clearance for the

installation of the TorqueTube. Retain

the hardware for reassembly.

7.

To remove the passenger side

manifold, the AC dryer will need to

loosen. From the inside the engine

bay, remove the battery and remove

the nuts on the AC dryer bracket from

the firewall.

8.

Loosen and remove the starter.

Be sure the Battery is disconnected.

See Figure 2 for the assembly view.

Remove the passenger-side manifold

from the vehicle. Be careful not to

scrape the manifold on the aluminum

head.

9.

Inspect the exhaust mounting

surfaces of the cylinder heads

and clean away any deposits to

assure proper sealing of the Banks

TorqueTubes. Be careful when doing

this as the cylinder heads area

aluminum and can be easily damaged.

Use of a plastic scraper to clean the

aluminum surface is recommended.

10.

Place a small amount of anti-seize

compound on the threads of each of

the supplied 16-manifold bolts. When

installing the bolts be careful not to

cross thread in the aluminum threads

of the cylinder head.

TORQUE TO

18 FT-LBS

TORQUE TO

18 FT-LBS

TORQUE TO

5 FT-LBS

TORQUE TO

9 FT-LBS

TORQUE TO

15 FT-LBS

Figure 2

96316 v.3.0

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