Figure 2, Air silencer modification – Banks Power Ford Motorhomes: (Gas ’93 - 97 7.5L Class-C) Power Systems- Stinger system (Class-C) For Use w_ 460 EFI Engine User Manual

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p.n. 96349

9.

rotate the muffler as required to best align

the muffler/tailpipe assembly. if extension pipes

are used between the muffler and the catalytic

converter, make sure that the overall length of the

tailpipe/muffler/extension pipe combination allows

the rubber tailpipe hangers to hang approximately

straight down. if the hangers angle back, it may

place the tailpipe outlet too close to the tire for

adequate clearance, especially if the optional

chrome tip or heat shield is to be installed.

because of variations in vehicle wheelbases,

it may be necessary to shorten the extension

pipe to provide adequate clearance between the

tailpipe outlet and the tire. when correct, tighten

all u-clamps.

10.

an additional hanger is required to support

the outboard end of the tailpipe. this hanger

hooks under a heavy wire strap that spans a

3

1

/

2

” u-clamp. see figure 1. if the optional

chrome tailpipe heat shield is to be installed (see

subsequent steps), it should be mocked up as the

hanger will tie into one of their mounting clamps.

warning! if the tailpipe end passes under or near

a built-in storage compartment, hoses, wiring,

plumbing, or other items that may be affected by

high temperature, we strongly recommend that

an optional exhaust heat shield, available from

banks, be utilized if any of these items are less

than 4” from the underside of the body as it exits

the vehicle, a heat shield is also recommended to

protect the body.

11.

Determine a method for attaching the

rearmost tailpipe hanger to the coach body

or chassis structure. because there are many

different coach configurations, the installer will

have to select a method of attachment. make sure

that the supporting area is substantial enough to

handle the weight and vibration of the tailpipe

assembly. an extension for the hanger is provided

along with three

5

/

16

–18 x 1” hex bolts and

5

/

16

–18

locknuts.

12.

install the tailpipe tip and optional heat shield

assembly. see figure 1. note that one of the 3

1

/

2

u-clamps is used to secure the rearmost hanger

for the tailpipe.

13.

1988-91 models only: remove plastic

air intake silencer from air inlet hoses between air

filter assembly and engine. using a hacksaw, cut

the tapered sections off the silencer as shown in

figure 2. reinstall the silencer in the air intake

hoses using the original clamps. this increases air

flow through the intake system.

14.

remove the air cleaner housing cover.

replace the factory paper element with the

low-restriction banks ram-air™ filter element

provided.

15.

on 1992 and later Vehicles: replace

the factory plastic air inlet duct with the banks

ram-air super-scoop™, provided. transfer the

plastic fitting and clip from the old duct to the

new super-scoop.

16.

start engine and listen for any exhaust

leaks. tighten bolts or clamps to correct leaks as

required. allow engine to warm up and test drive

vehicle.

NOTE: Exhaust tubing will smoke for the first

15-20 minutes of operation. This is normal, as

grease used in the bending process will burn off

the inside of the pipes.

17.

three banks powerpack plaques have

been included in your kit. these may be affixed

to your vehicle by pealing off the backing and

pressing firmly in the desired location. a piece of

masking tap applied to the vehicle with reference

measurements to other emblems or body trim

may be used to level and locate your plaques.

figure 3 shows suggested locations for plaques.

air silencer

modification

(1988-91 models only)

fIGure 2

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