Turbosmart BOOST CONTROLLERS - Single Stage Boost Controller - Manual

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IMPORTANT NOTES ON YOUR BOOST CONTROLLER
•
Use only silicone hose that is the correct size and pressure rating for your application when fitting your boost controller – other
hoses will be effected by heat and will eventually crack or split which could cause excessive boost pressure and engine damage
• Ensure that all plumbing is secured with clamps
• Your boost controller should be mounted at least 100mm from any heat source
• A Turbosmart Fuel Cut Defender may need to be used in conjunction with your boost controller – refer to www.turbosmart.com.au
• The boost dial has a left handed thread, be sure not to over tighten as this will damage the boost controller
RECOMMENDATIONS
•
Turbosmart recommends that the Air Fuel ratio is checked once boost pressure is set
• Turbosmart recommends that boost pressure is set using a Dynamometer and not on the street
• Turbosmart recommends that a accurate boost gauge be permanently fitted to the vehicle
• Turbosmart recommends that your boost controller is fitted and adjusted by an appropriately qualified technician
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HOW TO INSTALL YOUR BOOST CONTROLLER
TOOLS REQUIRED
General mechanic tools
ELECTRICAL CONNECTION
• The Blue wire is positive and the Brown wire is negative
• Extend and connect the Blue wire through the switch to a fused 12 volt ignition supply – Important, failure to connect to an ignition
supply may cause the battery to go flat and may result in damage to the product
• Check that the power source can accept an additional 1amp load
• Connect the brown wire, with crimp supplied, to a solid ground point on the chassis
1) INTERNAL WASTEGATE SETUP
• Allow the engine to cool down before installing your boost controller
• Locate the pressure source port and the wastegate actuator port on the turbocharger assembly (refer drawing 1)
• Remove the factory boost control solenoid if fitted from the boost pressure supply port while leaving the solenoid connected to the
ECU
• Install the SSBC Tee piece in the wastegate pressure line with the wastegate arrow pointing towards the wastegate actuator
• If your wastegate actuator has additional ports, these will need to be blocked
• Secure all silicone hose ends with hose clamps
• Mount your boost controller bracket onto the vehicle, and then attach the boost controller onto the bracket with the supplied screws
• Make sure the boost dial is turned completely anti-clockwise before making adjustments.
Product Name: SINGLE STAGE
Product Description: Single stage boost controller
Product Number: TS-0104-1001
Wastegate actuator port
SSBC Tee piece
Pressure source port
(Located before the
throttle body)
Compressor
Boost controller
Wastegate Arrow
Drawing 1
Boost dial