Design procedure – Rainbow Electronics MAX1639 User Manual

Page 10

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Overvoltage Protection

When the output exceeds the set voltage, the synchro-
nous rectifier output (DL) is driven high (and DH is dri-
ven low). This causes the inductor to quickly dissipate
any stored energy and force the fault current to flow to
ground. Current is limited by the source impedance
and parasitic resistance of the current path, so a fuse is
required in series with the +5V input to protect against
low-impedance faults, such as a shorted high-side
MOSFET. Otherwise, the low-side MOSFET will eventu-
ally fail. DL will go low if the input voltage drops below
the undervoltage lockout point.

Internal Soft-Start

Soft-start allows a gradual increase of the internal cur-
rent limit at start-up to reduce input surge currents. An
internal DAC raises the current-limit threshold from 0V
to 100mV in four steps (25mV, 50mV, 75mV, and
100mV) over the span of 1536 oscillator cycles.

__________________Design Procedure

Setting the Output Voltage

Set the output voltage by connecting R7 and R8 (Figure 6)
to the FB pin from the output to AGND. R7 is given by the
following equation:

where V

FB

= 1.1V. Since the input bias current at FB

has a maximum value of ±0.1µA, values up to 10k

can be used for R8 with no significant accuracy loss.

Values under 1k

are recommended to improve noise

immunity. Place R7 and R8 very close to the MAX1639,
within 0.2in (5mm) of the FB pin.

Feed-Forward Compensation

An optional compensation capacitor (C8), typically
220pF, may be needed across the upper feedback
resistor to counter the effects of stray capacitance on the
FB pin, and to help ensure stable operation when high-
value feedback resistors are used (Figure 6). Empirically
adjust the feed-forward capacitor as needed.

Specifying the Inductor

Three key inductor parameters must be specified:
inductance value (L), peak current (I

PEAK

), and DC

resistance (R

DC

). The following equation includes a

constant LIR, which is the ratio of inductor peak-to-
peak AC current to DC load current. Typically LIR can
be between 0.1 to 0.5. A higher LIR value allows for
smaller inductors and better transient response, but

results in higher losses and output ripple. A good com-
promise between size and loss is a 30% ripple current
to load current ratio (LIR = 0.30), which corresponds to
a peak inductor current 1.15 times higher than the DC
load current.

R

R

x

V

V

OUT

FB

7

8

1

=







MAX1639

High-Speed Step-Down Controller with
Synchronous Rectification for CPU Power

10

______________________________________________________________________________________

C10
4.7nF

R1

C9
4.7nF

R9

39

R5

10

R10

39

CSH

V

CC

CSL

MAX1639

N1

C5

0.1

µ

F

C6

10

µ

F

C1

V

IN

Figure 5. High-Side Current Sense

R8

PLACE VERY CLOSE

TO MAX1639

R7

FB

AGND

V

OUT

C8 (OPTIONAL)

LOAD

MAX1639

Figure 6. Output Selection

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