8 troubleshooting, Advanced instruments inc – Analytical Industries GPR-1600 Series Trace PPB Oxygen Analyzer User Manual

Page 49

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Advanced Instruments Inc.



49

8 Troubleshooting

Symptom

Possible Cause

Recommended Action


Slow recovery










At installation, defective sensor

Air leak in sample system connection(s)



Abnormality in zero gas
Damaged in service - prolonged exposure to
air, electrolyte leak
Sensor nearing end of life


Replace sensor if recovery unacceptable or O

2

reading fails to reach 10% of lowest range
Leak test the entire sample system: Vary the flow
rate, if the O

2

reading changes inversely with the

change in flow rate indicates an air leak - correct
source of leak
Qualify zero gas (using portable analyzer)
Replace sensor

Replace sensor


High O

2

reading

after installing
or replacing sensor


Analyzer calibrated before sensor stabilized
caused by:
1) Prolonged exposure to ambient air, worse
if sensor was unshorted
2) Air leak in sample system connection(s)
3) Abnormality in zero gas


Allow O

2

reading to stabilize before making the

span/calibration adjustment
Continue purge with zero gas

Leak test the entire sample system (above)
Qualify zero gas (using portable analyzer)


High O

2

reading

Sampling


Flow rate exceeds limits
Pressurized sensor
Improper sensor selection


Correct pressure and flow rate
Remove restriction on vent line
Replace GPR/PSR sensor with XLT sensor when
CO

2

or acid gases are present


Response time slow


Air leak, dead legs, distance of sample line,
low flow rate, volume of optional filters and
scrubbers


Leak test (above), reduce dead volume or increase
flow rate


O

2

reading doesn’t

agree to expected O

2

values


Pressure and temperature of the sample is
different than span gas
Abnormality in gas


Calibrate the analyzer (calibrate at pressure and
temperature of sample)
Qualify the gas (use a portable analyzer)

















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