Step 3 - removing float blocking plugs and dowels, Caution – Xylem MM 404J Series 93/193 and Series 94/194 Low Water Cut-Off/Pump Controllers For Steam Boilers and Level Control Applications User Manual

Page 6

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6

STEP 4 - Installing a Water Gauge Glass and Tri-Cocks

Tri-Cock

Gauge Glass Tapping

Gauge Glass Tapping

Tapping

Pipe Size

Center Distance

Unit

B

C

D

E

F

H

J

K

L

193

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

12

3

4

(324)

193-A

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

11

1

2

(292)

193-B

3

4

(20)

3

4

(20)

3

4

(20)

3

4

(20)

3

4

(20)

12

3

4

(324)

193-D

1

2

(15)

1

2

(15)

1

2

(15)

11

1

2

(292)

193-G

1

2

(15)

1

2

(15)

1

2

(15)

11

1

2

(292)

194

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

11

5

8

(295)

194-A

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

1

2

(15)

12

7

8

(327)

194-B

3

4

(20)

3

4

(20)

3

4

(20)

3

4

(20)

3

4

(20)

12

7

8

(327)

CUT-OFF LEVEL

CUT-OFF

LEVEL

3"

3"

B

D

F

E

C

K

L

J

H

a. Determine pipe size of tri-cock and

sight glass tappings for the control
being installed including center
distance of sight glass tappings.

NOTE:
These items are not provided with
control and must be purchased
separately

b. Install tri-cocks and gauge glass following

manufacturer’s instructions.

NOTE: A separate water column for installation of
gauge glass and tri-cocks may be required for boilers

with a Series 93 or Series 94 control. Follow the
manufacturer’s instructions to install the water column.

GAUGE GLASS

(TYPICAL)

TRI-COCK
(TYPICAL)

5

a. Using a pipe wrench, remove the float blocking plugs (I)

and dowels (

H) from the control as shown below.

b. Using a pipe wrench, screw the pipe plugs provided with

control into the open tappings.

STEP 3 - Removing Float Blocking Plugs and Dowels

I

H

I

H

Series 93 / 94

Series 193 / 194

CAUTION

The plug and rod must be reinstalled before control is shipped installed on the
boiler, and removed after boiler is placed and installed.

Failure to follow this caution may damage the float and operating mechanism.

!

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