Gorman-Rupp Pumps 11 1/2A22-B 1060190 and up User Manual

Page 33

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10 SERIES

OM-00574

MAINTENANCE & REPAIR

PAGE E - 10

Impeller Installation And Adjustment

Inspect the impeller, and replace it if cracked or
badly worn. Install the same thickness of impeller
shims (60) as previously removed, and screw the
impeller onto the shaft until tight.

A clearance of .010 to .012 inch (0,25 to 0,30 mm)
between the impeller and the seal plate is neces­
sary for maximum pump efficiency. Measure this
clearance and add or remove impeller shims until
this clearance is reached.

NOTE

Be sure the seal plate is tight against the pedestal
while measuring this clearance.

Pump Casing Installation

Remove the hardware temporarily securing the
seal plate to the pedestal. Install the same thick­
ness of pump casing gaskets (37) as previously re­
moved, and secure the pump casing (1) to the seal
plate (36) and pedestal (19) with the nuts (35). Do
not
fully tighten the nuts at this time.

NOTE

The back cover assembly must be in place to adjust
the impeller face clearance.

A clearance of .008 to .015 inch (0,20 to 0,38 mm)
between the impeller and the wear plate (38) is also
recommended for maximum pump efficiency. Set
this clearance by adding or removing gaskets in
the pump casing gasket set (37) until the impeller
scrapes against the wear plate when the shaft is
turned. After the impeller scrapes, add approxi­
mately .008 inch (0,20 mm) of gaskets.

After the face clearance has been set, tighten the
nuts (35) securing the pump casing to the pedes­
tal.

Back Cover Installation

If the wear plate (38) was removed for replace­
ment, secure it to the cover plate (44) using the at­
taching hardware (39 and 40) at this time. The wear
plate must be concentric to prevent binding when
the back cover is installed.

Clean any scales or debris from the contacting sur­
faces on the pump casing that might prevent a
good seal with the back cover. Replace the back
cover gasket (42) and slide the back cover assem­
bly into the pump casing. Be sure the wear plate
does not bind against the impeller.

NOTE

To ease future disassembly, apply a film of grease
or `Never‐Seez' on the back cover shoulder, or any
surface that contacts the pump casing. This action
will reduce rust and scale build‐up.

Secure the back cover assembly by installing the
clamp bar (46) and tightening the clamp bar screw
(43). Do not over‐tighten the clamp bar screw; it
should be just tight enough to seal the back cover
shoulder.

Suction Check Valve Installation

Inspect the check valve components and replace
as required. Subassemble the check valve weights
(51 and 53) and check valve (52) using the attach­
ing hardware (49 and 50).

Position the check valve assembly (48) on the tabs
on the check valve seat (57) with the large weight
toward the inside of the pump casing. Install the in­
ner check valve gasket (58) on the studs (54).

Position the check valve assembly and seat in the
suction port. Install the outer check valve gasket
(56) and suction flange (47). Secure the complete
assembly with the nuts (55). Check the operation
of the check valve to ensure proper seating and
free movement.

Final Pump Assembly

Secure the pump to the base with the previously re­
moved hardware. Connect the power source. Be
sure to reinstall any leveling shims used under the
pump mounting feet.

Be sure the pump and power source are securely
mounted to the base.

Install the suction and discharge lines and open all
valves. Make certain that all piping connections are
tight, properly supported and secure. Open all the
valves in the suction and discharge lines.

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