Gorman-Rupp Pumps 82D2-B 344003 and up User Manual

Page 23

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OM−00802

80 SERIES

MAINTENANCE & REPAIR

PAGE E − 5

Do not attempt to lift the complete pump
unit using the lifting eye. It is designed
to facilitate removal or installation of in-
dividual components only. Additional
weight may result in damage to the
pump or failure of the eye bolt.

Remove the gasket set (22) from the pedestal and
seal plate. Tie and tag the gaskets, or measure and
record their thickness for ease of reassembly. Tie
and tag any leveling shims used under the casing
mounting feet to ease reassembly.

Inspect the wear plate assembly (23) and replace it
if badly scored or worn. To remove the wear plate
assembly, remove the capscrew (29) and fiber
washer (30) just below the suction port. Reach
through the suction port and disengage the hard-
ware (24 and 25) from the wear plate. Tap the wear
plate assembly free of the casing.

Impeller Removal

Before removing the impeller, turn the cross arm on
the automatic grease cup (6) clockwise until it rest
against the cover (see Figure 4). This will prevent
the grease from escaping when the impeller is re-
moved.

Immobilize the impeller by wedging a block wood
between the vanes. If removed, install the shaft
key (12). Install a lathe dog on the drive end of the
shaft (13) with the V" notch positioned over the
shaft keyway.

With the impeller rotation still blocked, strike the
lathe dog sharply in a counterclockwise direction
(when facing the drive end of the shaft). The impel-
ler may also be loosened by using a long piece of
heavy bar stock to pry against the arm of the lathe
dog in a counterclockwise direction (when facing
the drive end of the shaft) as shown in Figure 2.
Use caution not to damage the shaft or keyway.
When the impeller breaks loose, remove the lathe
dog and wood block and unscrew the impeller
from the shaft.

Turn

Counterclockwise

Lathe Dog Arm

V" Notch

Shaft Key

Impeller Shaft

Lathe Dog

Setscrew

Heavy

Bar Stock

Figure 2. Loosening Impeller

Unscrew the impeller from the shaft. Use caution
when removing the impeller; tension on the seal
spring will be released as the impeller is un-
screwed.

Inspect the impeller and replace it if cracked or
badly worn. Slide the impeller adjusting shims (4)
off the impeller shaft. Tie and tag the shims, or
measure and record their thickness for ease of
reassembly.

Seal Removal and Disassembly

(Figures 1 or 3)

Remove the grease cup and piping (6, 7 and 8)
from the seal plate. Slide the seal plate (21) and
seal assembly off the shaft (13) as a unit. Carefully
remove the rotating and stationary seal elements,
packing rings, stationary washers, seal spring and
shaft sleeve from the seal plate.

Inspect the seal liner (5) for wear or grooves which
could cause leakage or damage to the seal pack-
ing rings. The seal liner is a press fit in the seal plate
and does not normally require replacement. If seal
liner replacement is required, refer to Seal Reas-
sembly and Installation.

If no further disassembly is required, see Seal
Reassembly and Installation.

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