C.E. Niehoff & Co. N1241-1 Troubleshooting Guides User Manual

Page 6

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Page 6

TG0043B

(CONT’D)

Section 3: Advanced Troubleshooting

Yes

No

Alternator is defective.

Unplug alternator-to-regulator harness from regulator. Connect red lead from DMM to socket A in plug.
Connect black lead to socket D in plug. Does resistance read 1.4 ± 0.2 ohms?

Chart 3

28 V LED Steady RED– No Alternator Output – Test OVCO Circuit

Yes

No

Reconnect cables. Replace existing regulator with known
good regulator. Run engine. Does OVCO trip?

Alternator is defective.

Original regulator is defective.

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

Yes

No

Original regulator is defective.

Replace regulator with known good regulator. Run engine. Does OVCO trip?

Chart 4

14 V LED Steady RED– No Alternator Output – Test OVCO Circuit

Alternator is defective.

T

T

T

T

T

T

T

T

T

T

Remove 28 V and 14 V positive battery cables AT BATTERY PACK before proceeding.

Yes

No

Set DMM to

manual ohms scale. Connect red lead from DMM to socket A in plug. Connect black lead to

B– terminal. Does meter read OL (out of limits)? Then connect red lead to socket D and black lead to B–
terminal. Does meter read OL (out of limits)?

Alternator is defective.

T

T

T

T

T

T

T

T

T

T

Yes

No

Go to Chart 3.

Run engine. Is 28 V LED on regulator flashing GREEN?

T

T

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T

Yes

No

With engine off, is battery voltage present at alternator 14 V B+ terminal?

Chart 2 – 14 V LED Flashing AMBER – No 14 V Alternator Output – Test Circuit

Yes

No

Connect DMM red lead to pin E on alternator-to-regulator harness plug.
Connect black lead to pin C on same plug. Does battery voltage exist?

Alternator is defective.

Repair vehicle wiring
as necessary. Continue test.

TTTTT

TTTTT

Substitute a known good regulator. Run engine. Is regulator setpoint voltage present and is 14 V LED flashing GREEN?

Yes

No

Original regulator was defective.

TTTTT

T

T

T

T

T

Yes

No

Go to Chart 1.

Run engine. Is 28 V LED on regulator flashing GREEN?

TTTTT

T

T

T

T

T

T

T

T

T

T

T

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T

T

T

Alternator is defective.

T

T

T

T

T

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