Hellwig Sway Bar 7822 - Manual (Page 3)

7625 ( R 7625) 01/13/04
4. Assemble the end-links by installing the sleeve type poly-bushing (it may be necessary to lightly grease
the poly-bushing and steel sleeve before installing) into the tube welded to the end of the link. Place the
small steel sleeve inside the bushing to complete this end of the assembly.
See Diagram in instruction
sheet insert (R-344). Mount the small U-shaped bracket to the end of the bar. Then match up the holes in
the end-links to the length needed that will allow the arms of the bar to be as level with the frame as possi-
ble.
5. Rotate the bar so that the brackets contact the bottom of the frame. Align the end-links in as straight up and
down position as possible. The end-links will show the position where the frame brackets will contact the
bottom of the frame rails.
6. With the frame brackets up against the frame and the bar centered and all adjustments locating the bar un-
der the vehicle properly. If your vehicle does not have the factory mounting holes. Mark the frame with the
centers of the frame bracket mounting holes and drill two (2)
7/16” holes in the bottom of each frame rail.
Be sure to move any wires or lines from inside the frame to avoid any possible damage.
7. Mount the frame brackets to the frame with hardware provided. Place the small flat two (2) hole plate in-
side the frame rail above the frame brackets. Torque all frame and axle mounting hardware to the specified
rates. Reinstall the shocks in their mounts and torque.
8. Bounce the vehicle and check for clearance on all carriage components, shocks, exhaust etc…….
Drive the vehicle for a short distance then recheck your installation and periodically thereafter.
ATTENTION INSTALLER: BE SURE THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET, ALL
WARNING AND NOTE CARDS AND THE WARRANTY FORM.
559-734-7451 800-367-5480 FAX 559-734-7460