Wwa ar rn niin ng g, Cca au ut tiio on n, C ca au ut tiio on n – CM-ET Lodestar User Manual

Page 4

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1. NOT lift people.
2. NOT allow people on unsecured load without fall protection.
3. NOT exceed rated capacity of hoist.
4. NOT remove or obscure any capacity or warning label.
5. Check the supporting structure. The connection between the

load hook and structure. The load itself and the connection between
the hoist support and the load for their ability to withstand the loads
imposed with an adequate design factor.

6. Tie off the load with auxiliary chains or cables before access to

the area beneath the load is permitted. As an alternative, the
system may be designed such that malfunction or failure of one
hoist’s load bearing components does not cause load loss and/or
overloading of any other hoists in the system. Note that in such a
system, hoist performance and function must be monitored visually
or with use of load cells.

7. Read hoist manual and special instructions before installing and

operating the hoist.

Successful Theatrical Hoist Operation Requires the following actions:

At the loose end, maintain a minimum of 24 inches of chain freely

hanging over the side of hoist.

Keep load chain well lubricated using Lubriplate

®

10R Bar and

Chain oil.

Do make sure hoist is phased properly and chain travel limits
function properly.

If a chain container is used, inspect before each use for damaged,
loose hardware and water drainage provisions. Make certain container
attachment hardware has an adequate design factor of a minimum of
5 to 1. Also, make sure chain container is of sufficient capacity: chain
chain in fully loaded container shall not exceed 75% of container
height.

1. Maintain a firm footing or be otherwise secured when operating

the hoist.

2. Check brake function by tensioning the hoist prior to each lift

operation.

3. Use hook latches. Latches are to retain slings, chains, etc. under

slack conditions only.

4. Make sure the hook latches are closed and not supporting any

parts of the load.

5. Make sure the load is free to move and will clear all obstructions.
6. Avoid swinging the load or hook.
7. Make sure hook travel is in the same direction as shown on the

controls.

8. Inspect the hoist regularly, replace damaged or worn parts, and

keep appropriate records of maintenance.

9. Use CM parts when repairing the unit.
10. Lubricate load chain per instructions in this manual.
11. NOT use the hoist load limiting or warning device to measure load.
12. NOT use limit switches as routine operating stops. They are

emergency devices only.

13. NOT allow your attention to be diverted when operating hoist.
14. NOT allow the hoist to be subjected to sharp contact with other

hoists, structures, or objects through misuse.

15. NOT adjust or repair the hoist unless qualified to perform such

adjustments or repairs.

SAFETY PRECAUTIONS

Each Entertainment-Lodestar Electric Hoist is built in accordance with the specifications contained herein and at the time of
manufacture complied with our interpretation of applicable sections of the *American Society of Mechanical Engineers Code
B30.16 “Overhead Hoists”, the National Electrical Code (ANSI/NFPA 70), the Occupational Safety and Health Act, British Health
Safety Executives, TUV and CE Directive. Since OSHA states the National Electrical Code applies to all electric hoists,
installers are required to provide current overload protection and grounding on the branch circuit section in keeping with the
code. Check each installation for compliance with the application, operation and maintenance sections of these articles.

The safety laws for elevators, lifting of people and for dumbwaiters specify construction details that are not incorporated in CM
industrial hoists. For such applications, refer to the requirements of applicable state and local codes, and the American
National Safety Code for elevators, dumbwaiters, escalators and moving walks (ASME A17.1). Columbus McKinnon
Corporation cannot be responsible for applications other than those for which CM equipment is intended.

*Copies of this Standard can be obtained from ASME Order Department, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300,
U.S.A.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOL-
LOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOUR-
SELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND
ANY PROVIDED WITH THE EQUIPMENT BEFORE ATTEMPTING TO OPERATE YOUR
LODESTAR HOIST.

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Usage of hoists that do not involve lifting of the load on
the lower hook or using hoists in the inverted position
without special precaution may cause an accident
resulting in injury and/or property damage.

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Improper operation of a hoist can create a potentially
hazardous situation which, if not avoided, could result
in death or serious injury. To avoid such a potentially
hazardous situation, the operator shall:

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Improper operation of a hoist can create a potentially
hazardous situation which, if not avoided, could result
in minor or moderate injury. To avoid such a potentially
hazardous situation, the operator shall:

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