Poweramp XL SERIES HYDRAULIC - Manual (Page 2)

Optional Equipment for XL Series Hydraulic Dock Levelers
(Check options desired)
GENERAL DESCRIPTION: All POWERAMP ® XL Series dock levelers
incorporate the use of hydraulics to raise and lower both the platform and lip.
A single push button activates a hydraulic pump for operating both lip and
hoist cylinders. Systems, Inc. is an active member of Loading Dock Equipment
Manufacturers (LODEM), a product section of the Material Handling Industry.
Unit conforms to OSHA, U.S. Department of Commerce Standard CS-202-56
and is manufactured in compliance with the American National Standard of
Safety Performance and Testing of Dock Leveling Devices (ANSI) MH 30.1.
Unit manufactured by Systems, Inc.
CONSTRUCTION: The platform is constructed of ¼” thick 4-way high tensile
50,000 minimum yield A572 steel safety treadplate. A 3/8” treadplate is used
on the 80,000 & 120,000 lb Comparative Industry Rating (CIR) units. Platform is
reinforced and supported by full-length structural “C” channels and/or “I” beams.
Front and rear header plate is of either ½” x 7” or ½” x 8” hot rolled steel.
POWERAMP lips are made of 4-way safety treadplate, the 30,000, 35,000
and the 40,000 lb CIR are 5/8” thick, the 45,000, 50,000 & 60,000 lb CIR are
3/4” thick. Lip-plates for the 80,000 & 120,000 lb CIR units are 1” T1 smooth
plate with non-skid abrasive coating. Standard lip length 16” on 30,000, 40,000,
45,000, & 50,000 CIR, 18” on 60,000, 80,000 & 120,000 CIR. Hinge tubes are
1 3/4” OD x 5/16” wall, 1 7/8” x 3/8” wall, 2 1/8” x ½” wall, 2 5/8” x 3/4” wall or 3
1/8 x 1’ wall depending upon CIR. All lip hinge pins are 1” M1044 steel. Steel
lip gusset are standard on all models 50,000 lb CIR and above. Steel header
gussets are standard on all models 35,000 lb CIR and above. All platforms are
designed to compensate for up to 4” of canted truck beds.
HYDRAULICS: Fluid Logic block is a close-grained ductile casting with
precision machined “logic” paths and ports for control of all hydraulic functions.
Hoist cylinder is 3 ½” hard chrome-plated hollow ram design. Lip operation is
controlled by a cylinder having a 2 ½” ID bore and is fully yieldable. Lip cylinder
is nickel plated for extended durability. Every hoist cylinder is equipped with
an integral tamperproof velocity safety stop to limit free fall of loaded platform
to 3”(±1”). Hydraulic system is designed to operate at low pressures from 275
to 325 psi. Deck mounted pump and motor assembly keeps clear of debris
POWERAMP
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Division of Systems, Inc.
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W194 N11481 McCormick Dr.
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Germantown, WI 53022
800.643.5424
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fax: 262.255.4199
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www. DockSystemsInc.com
Dimensions and Capacities
Select a Model and a Capacity
MODEL - NOMINAL SIZE
DYNAMIC COMPARATIVE
CAPACITY INDUSTRY RATING
q XL-88 8’ x 8’
q XL-810 8’ x 10’
q XL-812 8’ x 12’
q XL-8.58 8’5” x 8’
q XL-8.510 8’5” x 10’
q XL-8.512 8’5” x 12’
q XL-98 9’ x 8’
q XL-910 9’ x 10’
q XL-912 9’ x 12’
q 22,500/45,000
q 25,000/50,000
q 30,000/60,000
q 40,000/80,000
accumulation in pit and provides convenient access for routine inspection.
Service access/inspection plate in deck permits fluid level inspection and
adjustments from inside the building when leveler is in stored position.
STANDARD OPERATIONAL FEATURES: Quick cycle lip control and deck
mounted control is available through dual lanyard located at the rear of the
platform, provided as standard on PR Series levelers. Service range is from 12”
above to 12” below dock level. Lip keepers welded to frame members provide
night-time security and cross-traffic support. Safety yellow, full operating range,
folding & locking, toe guards are provided as standard. Maintenance prop with
‘Lock-out Tag-out’ capability is provided as standard. Automatic return to dock
from above and below dock is standard. Factory finish includes rust inhibitive
prime coat industrial grade finish. Special coating and colors are optional.
Each XL Series leveler is shipped with two (2) (B412-14) 4 ½” thick, 12”h x 14”w
dock bumpers. 6” thick bumpers provided as standard on 60,000, 80,000 and
120,000 lb CIR.
ELECTRICAL: Hydraulic pump motor either 1½HP TENV at 120v or 208v
single phase or a 208v, 230v, 460v, or 575v three phase.
Electrical control panel is Nema 12 enclosure. All electrical components,
connections and wiring are UL listed or recognized. Please Note: Unless
specifically noted on quotation, all electrical requirements are the respon-
sibility of others.
WARRANTY: All POWERAMP XL Series models feature a full two (2) year
base warranty on all structural, hydraulic and electrical parts, including freight
and labor charges in accordance with Systems, Inc’s Standard Warranty
Policy. Structural and hydraulic components carry an additional full five (5) year
extended warranty with parts and labor. Systems, Inc. warrants all components
to be free of defects in materials and workmanship, under normal use, during
the warranty period. This base warranty period begins upon the completion
of installation or the sixtieth (60th) day after shipment, whichever is earlier.
Additional warranty extensions may be available upon approved submittal of
application information.
XL Series Hydraulic
Dock Leveler Specification Sheet
A continuing product improvement process is in effect at Systems, Inc. We reserve the right to make product changes without prior notice.
Customer:
Job:
Location:
Number of Units:
Model:
Size:
Represented By:
SalesRep:
By:
Date:
Company:
City & State:
Voltage/Phase:
Drawing #:
Certified For Construction:
SS XL 04/12
q PowerHook ® Restraint
q PowerHold ® Restraint
q TPR ™ Restraint
q PowerStop ™ Restraint (manual)
q PowerStop ™ Restraint (automatic)
q Grease Fittings
q Barrier Lip B1 (beveled style)
q Barrier Lip B2 (smooth style)
q Integrated Control Panel
q Lip Extend Only Button
q Mushroom Style E-Stop Button
q Combo Lip Ext/Leveler Stop Button
q Auto Return to Dock
(all positions)
q 18” Lip
q 20” Lip
q Dock Alert Communication System
q Pit Steel (6 piece curb angle set)
q Pit Steel (4/angle,2/bumper)
q Pit Kit (3 sided)
q Pan Unit
(4 sided)
q Foam Insulation
q Special Color
q Clean Pit ® (frame removed)
q Brush Weather seal
q Rubber Weather seal
q CentraPower
q Wheel Chocks Model #
q Dock Light (no bulb) Model #
q Other
q Other
q Other
q Other