Pump disassembly, Pump assembly, Pump cleaning – Server SOLUTION PUMPS User Manual
Page 3

PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
1
PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP BODY.
2
WASH AND RINSE OFF OUTSIDE OF PUMP BODY.
3
FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT
WATER.
• Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water flows from discharge
tube. Then remove pump from container of water to
disassemble.
• Use a container to collect small parts of pump to
prevent any loss.
4
REMOVE PLUNGER ASSEMBLY AND LID FROM
PUMP BODY BY TURNING LOCKING COLLAR
COUNTERCLOCKWISE.
5
REMOVE SPRING FROM PUMP BODY.
6
REMOVE CYLINDER FROM CONNECTOR. PUSH
CYLINDER INTO CONNECTOR TO COMPRESS
BALL VALVE WHILE ROTATING CYLINDER
COUNTERCLOCKWISE. ROTATE CYLINDER TO
RELEASE PINS FROM SLOTS ON CONNECTOR.
7
REMOVE BALL VALVE FROM INSIDE CONNECTOR.
8
REMOVE DISCHARGE TUBE BODY FROM
PISTON BY ROTATING DISCHARGE TUBE BODY
COUNTERCLOCKWISE.
• Be prepared for ball valve to fall loose when
removing discharge tube body from piston.
9
REMOVE BALL VALVE FROM PISTON, IF REMAINING
ON END OF PISTON.
J
REMOVE LOCKING COLLAR AND GAGING COLLAR(S),
IF USED, FROM PISTON BY SLIDING THEM OFF.
K
REMOVE SEAL FROM END OF PISTON BY ROTATING
AND PULLING OFF OF LIP ON PISTON.
L
REMOVE KNOB FROM DISCHARGE TUBE BODY BY
PULLING KNOB AT AN ANGLE UNTIL KNOB FLANGES
RELEASE FROM LIP ON DISCHARGE TUBE BOD
y.
M
REMOVE DISCHARGE FITTING FROM DISCHARGE
TUBE BY RELEASING FITTING LOOP AND PULLING
FITTING AWAY FROM DISCHARGE TUBE.
• DO NOT USE FITTING LOOP ON DISCHARGE
FITTING AS A PULL.
PUMP ASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
1
INSTALL DISCHARGE FITTING INTO DISCHARGE
TUBE. SECURE DISCHARGE FITTING TO TUBE BY
HOOKING FITTING LOOP AROUND PROJECTION ON
END OF DISCHARGE TUBE.
2
INSTALL KNOB ONTO TOP OF DISCHARGE TUBE BODY
BY PUSHING TOGETHER UNTIL KNOB SNAPS ONTO
LIP OF DISCHARGE TUBE BODY.
3
INSTALL SEAL ONTO BOTTOM OF PISTON. SEAL IS
SECURE WHEN IT SNAPS ONTO LIP AROUND BOTTOM
OF PISTON.
4
INSTALL GAGING COLLAR(S), IF NEEDED, AND
LOCKING COLLAR ONTO THREADED END OF PISTON
BY SLIDING THEM ON. POSITION LOCKING COLLAR
WITH THREADING INSIDE LOCKING COLLAR FACING
SEAL AT BOTTOM OF PISTON.
5
INSTALL ONE OF THE BALL VALVES WITH BALL SIDE
SEATED DOWN INTO OPENING IN TOP OF PISTON.
6
INSTALL BOTTOM OF DISCHARGE TUBE BODY ONTO
THREADED TOP OF PISTON WITH BALL VALVE IN
POSITION RESTING ON TOP OF PISTON. ROTATE
DISCHARGE TUBE BODY CLOCKWISE UNTIL SECURE
WITH PUMP TUBE ASSEMBLY.
7
INSTALL THE OTHER BALL VALVE WITH THE BALL
SIDE SEATED DOWN INTO OPENING INSIDE
CONNECTOR.
8
INSTALL BOTTOM END OF PUMP BODY, WITH PINS,
INTO CONNECTOR WITH BALL VALVE IN POSITION
RESTING INSIDE CONNECTOR. COMPRESS BALL
VALVE SLIGHTLY AND ROTATE PUMP BODY INTO
CONNECTOR UNTIL PINS SECURE INTO SLOTS IN
CONNECTOR.
9
INSTALL SPRING INTO PUMP BODY.
J
INSTALL LID ONTO PUMP BODY BY ALIGNING LARGE
HOLE IN LID TO REST ON THREADED LIP OF PUMP
BODY ASSEMBLY.
K
INSTALL PLUNGER ASSEMBLY INTO PUMP BODY
ASSEMBLY. COMPRESS PUMP AND ROTATE UNTIL
FLATS ON PISTON ALIGN INTO POSITION WITH
FLATS INSIDE CYLINDER.
L
WHILE COMPRESSING PUMP, ROTATE LOCKING
COLLAR CLOCKWISE TO SECURE ONTO THREADING
OF CYLINDER.
M
IF SUCTION TUBE IS INCLUDED, INSTALL ONTO
BOTTOM OF CONNECTOR. THE SUCTION TUBE MAY
BE CUT WITH SCISSORS TO THE NEEDED LENGTH.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
STAINLESS STEEL PARTS CAN CORRODE.
IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY
THESE PARTS DAILY AND PROPERLY.
FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1
SEE PUMP DISASSEMBLY.
2
WASH AND SCRUB ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER DAILY.
• Wash small parts in a pan or other container to
prevent part loss.
• Use supplied brushes to clean all confined
areas. Maintain a clean and efficient pump
by using the brushes supplied with pump to
prevent product build up inside pump.
• Do not use abrasive cleansers, scrapers, steel pads,
steel wool, or other cleaning tools that can scratch
surfaces.
• A general purpose, nonabrasive cleaner may be used
on hard to remove food deposits.
• Do not use cleansing agents with high concentrations
of acid, alkaline or chlorine.
These agents can corrode stainless steel.
• Do not use ammonia to clean pump parts. Ammonia
can damage plastic parts.
• A nontoxic glass cleaner may be used for cleaning
any stainless steel parts.
3
FULLY RINSE ALL PARTS THOROUGHLY WITH CLEAR
WATER.
• Fully rinsing all parts can help prevent corrosion.
4
DRY ALL STAINLESS STEEL PARTS WITH A CLEAN
SOFT CLOTH.
• Various elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
• To prevent corrosion on any stainless steel parts, it is
important to fully dry with a clean soft cloth regularly.
5
SANITIZE PARTS FOLLOWING YOUR LOCAL
SANITIZATION REQUIREMENTS.
ALL PARTS IN CONTACT WITH FOOD MUST BE
SANITIZED.
• Allow parts to fully air dry after sanitization.
• Dishwasher safe.