Pump disassembly, Pump assembly, Pump cleaning – Server SOLUTION PUMPS User Manual

Page 3

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PUMP DISASSEMBLY

BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE

AND CLEAN PUMP.

1

PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT

FROM INSIDE PUMP BODY.

2

WASH AND RINSE OFF OUTSIDE OF PUMP BODY.

3

FLUSH AND RINSE ALL INSIDE AND OUTSIDE

SURFACES OF PUMP THOROUGHLY WITH HOT

WATER.

• Place lower end of pump into container of hot water

and operate pump until all (if any) remaining product

is expelled and only hot water flows from discharge

tube. Then remove pump from container of water to

disassemble.

• Use a container to collect small parts of pump to

prevent any loss.

4

REMOVE PLUNGER ASSEMBLY AND LID FROM

PUMP BODY BY TURNING LOCKING COLLAR

COUNTERCLOCKWISE.

5

REMOVE SPRING FROM PUMP BODY.

6

REMOVE CYLINDER FROM CONNECTOR. PUSH

CYLINDER INTO CONNECTOR TO COMPRESS

BALL VALVE WHILE ROTATING CYLINDER

COUNTERCLOCKWISE. ROTATE CYLINDER TO

RELEASE PINS FROM SLOTS ON CONNECTOR.

7

REMOVE BALL VALVE FROM INSIDE CONNECTOR.

8

REMOVE DISCHARGE TUBE BODY FROM

PISTON BY ROTATING DISCHARGE TUBE BODY

COUNTERCLOCKWISE.

• Be prepared for ball valve to fall loose when

removing discharge tube body from piston.

9

REMOVE BALL VALVE FROM PISTON, IF REMAINING

ON END OF PISTON.

J

REMOVE LOCKING COLLAR AND GAGING COLLAR(S),

IF USED, FROM PISTON BY SLIDING THEM OFF.

K

REMOVE SEAL FROM END OF PISTON BY ROTATING

AND PULLING OFF OF LIP ON PISTON.

L

REMOVE KNOB FROM DISCHARGE TUBE BODY BY

PULLING KNOB AT AN ANGLE UNTIL KNOB FLANGES

RELEASE FROM LIP ON DISCHARGE TUBE BOD

y.

M

REMOVE DISCHARGE FITTING FROM DISCHARGE

TUBE BY RELEASING FITTING LOOP AND PULLING

FITTING AWAY FROM DISCHARGE TUBE.

• DO NOT USE FITTING LOOP ON DISCHARGE

FITTING AS A PULL.

PUMP ASSEMBLY

BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE

AND CLEAN PUMP.

1

INSTALL DISCHARGE FITTING INTO DISCHARGE

TUBE. SECURE DISCHARGE FITTING TO TUBE BY

HOOKING FITTING LOOP AROUND PROJECTION ON

END OF DISCHARGE TUBE.

2

INSTALL KNOB ONTO TOP OF DISCHARGE TUBE BODY

BY PUSHING TOGETHER UNTIL KNOB SNAPS ONTO

LIP OF DISCHARGE TUBE BODY.

3

INSTALL SEAL ONTO BOTTOM OF PISTON. SEAL IS

SECURE WHEN IT SNAPS ONTO LIP AROUND BOTTOM

OF PISTON.

4

INSTALL GAGING COLLAR(S), IF NEEDED, AND

LOCKING COLLAR ONTO THREADED END OF PISTON

BY SLIDING THEM ON. POSITION LOCKING COLLAR

WITH THREADING INSIDE LOCKING COLLAR FACING

SEAL AT BOTTOM OF PISTON.

5

INSTALL ONE OF THE BALL VALVES WITH BALL SIDE

SEATED DOWN INTO OPENING IN TOP OF PISTON.

6

INSTALL BOTTOM OF DISCHARGE TUBE BODY ONTO

THREADED TOP OF PISTON WITH BALL VALVE IN

POSITION RESTING ON TOP OF PISTON. ROTATE

DISCHARGE TUBE BODY CLOCKWISE UNTIL SECURE

WITH PUMP TUBE ASSEMBLY.

7

INSTALL THE OTHER BALL VALVE WITH THE BALL

SIDE SEATED DOWN INTO OPENING INSIDE

CONNECTOR.

8

INSTALL BOTTOM END OF PUMP BODY, WITH PINS,

INTO CONNECTOR WITH BALL VALVE IN POSITION

RESTING INSIDE CONNECTOR. COMPRESS BALL

VALVE SLIGHTLY AND ROTATE PUMP BODY INTO

CONNECTOR UNTIL PINS SECURE INTO SLOTS IN

CONNECTOR.

9

INSTALL SPRING INTO PUMP BODY.

J

INSTALL LID ONTO PUMP BODY BY ALIGNING LARGE

HOLE IN LID TO REST ON THREADED LIP OF PUMP

BODY ASSEMBLY.

K

INSTALL PLUNGER ASSEMBLY INTO PUMP BODY

ASSEMBLY. COMPRESS PUMP AND ROTATE UNTIL

FLATS ON PISTON ALIGN INTO POSITION WITH

FLATS INSIDE CYLINDER.

L

WHILE COMPRESSING PUMP, ROTATE LOCKING

COLLAR CLOCKWISE TO SECURE ONTO THREADING

OF CYLINDER.

M

IF SUCTION TUBE IS INCLUDED, INSTALL ONTO

BOTTOM OF CONNECTOR. THE SUCTION TUBE MAY

BE CUT WITH SCISSORS TO THE NEEDED LENGTH.

PUMP CLEANING

BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE

AND CLEAN PUMP.

STAINLESS STEEL PARTS CAN CORRODE.

IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY

THESE PARTS DAILY AND PROPERLY.

FAILURE TO COMPLY WITH ANY OF THESE

INSTRUCTIONS MAY VOID UNIT WARRANTY.

1

SEE PUMP DISASSEMBLY.

2

WASH AND SCRUB ALL PARTS WITH DISHWASHING

DETERGENT AND HOT WATER DAILY.

Wash small parts in a pan or other container to

prevent part loss.

Use supplied brushes to clean all confined

areas. Maintain a clean and efficient pump

by using the brushes supplied with pump to

prevent product build up inside pump.

• Do not use abrasive cleansers, scrapers, steel pads,

steel wool, or other cleaning tools that can scratch

surfaces.

• A general purpose, nonabrasive cleaner may be used

on hard to remove food deposits.

• Do not use cleansing agents with high concentrations

of acid, alkaline or chlorine.

These agents can corrode stainless steel.

• Do not use ammonia to clean pump parts. Ammonia

can damage plastic parts.

• A nontoxic glass cleaner may be used for cleaning

any stainless steel parts.

3

FULLY RINSE ALL PARTS THOROUGHLY WITH CLEAR

WATER.

• Fully rinsing all parts can help prevent corrosion.

4

DRY ALL STAINLESS STEEL PARTS WITH A CLEAN

SOFT CLOTH.

• Various elements and minerals, such as chlorides in

tap water, can accumulate on stainless steel parts

and create corrosion.

• To prevent corrosion on any stainless steel parts, it is

important to fully dry with a clean soft cloth regularly.

5

SANITIZE PARTS FOLLOWING YOUR LOCAL

SANITIZATION REQUIREMENTS.

ALL PARTS IN CONTACT WITH FOOD MUST BE

SANITIZED.

• Allow parts to fully air dry after sanitization.
• Dishwasher safe.

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